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US 10,894,906 B2Granted
Composite particles, method of refining and use thereof
AssigneeVersum Materials US, LLC
InventorsHongjun Zhou, John Edward Quincy Hughes, Krishna P. Murella, Reinaldo Mario Machado, Mark Leonard O'Neill, Dnyanesh Chandrakant Tamboli
Life of this patent
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Abstract
Composite particles with lower mean particle size and smaller size distribution are obtained through refining treatments. The refined composite particles, such as ceria coated silica particles are used in Chemical Mechanical Planarization (CMP) compositions to offer higher removal rate; very low within wafer (WWNU) for removal rate, low dishing and low defects for polishing oxide films.
Claims9
A chemical mechanical planarization (CMP) polishing composition, comprising
- 0.01 wt.% to 20 wt.% of composite particles refined from a refining process comprising at least one step selected from the group consisting of (1) filtration;
- (2) bowl centrifuge;
- (3) fixed angle rotational centrifuge;
- (4) gravitational settling;
- (5) optimization of calcination and milling processes;
- and combinations thereof;
- wherein
- the refined composite particles comprise single particles and aggregated particles;
- the single particle comprises a core particle with surfaces covered by nanoparticles;
- the core particle is selected from the group consisting of silica, alumina, titania, zirconia, polymer particle, and combinations thereof;
- and the nanoparticle is selected from the compounds of a group consisting of zirconium, titanium, iron, manganese, zinc, cerium, yttrium, calcium, magnesium, fluorine, lanthanum, strontium nanoparticle, and combinations thereof;
- >0 and ≤7 wt.% of the refined composite particles are the aggregated particles comprising at least 3 single particles;
- and
- change of size distribution of refined composite particles under a disintegrative force is less than 10%;
- water;
- pH of the CMP composition ranges from about 2 to about 12;
- and
- optionally
- 0.0001 wt.% to about 5 wt.% of a pH adjusting agent selected from the group consisting of sodium hydroxide, cesium hydroxide, potassium hydroxide, cesium hydroxide, ammonium hydroxide, quaternary organic ammonium hydroxide, and combinations thereof;
- 0.000001 wt.% to 0.5 wt.% of a chemical additive elected from the group consisting of a compound having a functional group selected from the group consisting of organic carboxylic acids, amino acids, amidocarboxylic acids, N-acylamino acids, and their salts thereof;
- organic sulfonic acids and salts thereof;
- organic phosphonic acids and salts thereof;
- polymeric carboxylic acids and salts thereof;
- polymeric sulfonic acids and salts thereof;
- polymeric phosphonic acids and salts thereof;
- arylamines, aminoalcohols, aliphatic amines, heterocyclic amines, hydroxamic acids, substituted phenols, sulfonamides, thiols, polyols having hydroxyl groups, and combinations thereof;
- 0.0001 wt.% to about 10 wt.% of a surfactant selected from the group consisting of a). Non-ionic surface wetting agents;
- b). Anionic surface wetting agents;
- c). Cationic surface wetting agents;
- d). ampholytic surface wetting agents;
- and combinations thereof;
- 0.001 wt.% to 5 wt.% of water soluble polymer selected from the group consisting of anionic polymer, cationic polymer, non-ionic polymer, and combinations thereof;
- 0.01 wt.% to 3.0 wt.% of chelators;
- corrosion inhibitor;
- oxidizer;
- and
- biological growth inhibitor.
34 more elements
Dependencies are inferred from the claim text.