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US 10,894,753 B1Granted
Paraffin utilization of linear alkyl benzene production
AssigneeUop LLC
InventorsAmanda Hickman, Wei Pan, Stephen Sohn, Phuong Thi Mai Do
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Abstract
A process is provided for producing linear alkylbenzenes with an improved yield from paraffin feed due to the use of a new catalyst that has a reduced selectivity to produce undesired aromatic compounds. In some embodiments, it is now possible to operate the process without including a unit to remove such aromatic compounds which allows for an operator of a plant to make modifications to the process to increase product yield.
Claims15
A process for producing monoalkylbenzenes comprising
- a. passing C9-C14 paraffinic stream and a hereinafter derived paraffinic recycle stream to a dehydrogenation zone maintained at dehydrogenation conditions containing a dehydrogenation catalyst to produce an effluent stream comprising light hydrocarbon, hydrogen, feed paraffin hydrocarbons, corresponding monoolefinic and diolefinic hydrocarbons to said feed paraffin hydrocarbons and C9-C14 alkylaromatics, wherein said effluent stream comprises less than 1.4 wt % of said C9-C14 alkylaromatics wherein said dehydrogenation zone catalyst comprises a layered catalyst composition comprising an inner core, an outer layer bonded to said inner core, the outer layer comprising an outer refractory inorganic oxide with a layer thickness less than about 100 microns having uniformly dispersed thereon at least one platinum group metal and at least one promoter metal;
- b. sending at least a portion of said effluent stream to a selective hydrogenation reactor to convert said diolefinic hydrocarbons to monoolefinic hydrocarbons and producing a treated effluent stream;
- c. sending said treated effluent stream to an alkylation zone;
- d. sending an aromatics stream comprising benzene to said alkylation zone operated at alkylation conditions to generate a process stream comprising paraffins, benzene, monoalkylbenzenes and heavy alkylbenzenes (HAB);
- e. separating the process stream, in a first separation unit, into a first stream comprising benzene, and a second stream comprising alkylbenzenes and paraffins;
- f. passing the second stream to a second separation unit to generate a third stream comprising paraffins, which is recycled back to the dehydrogenation zone, and a fourth stream comprising alkylbenzenes;
- and
- g. passing the fourth stream to a third separation unit to generate a fifth stream comprising monoalkylated benzene and a sixth stream comprising heavy alkylbenzenes (HAB).
5 more elements
Dependencies are inferred from the claim text.