Aqueous polycarbodiimide dispersion with improved storage stability, and method for producing same
AssigneeCovestro Deutschland AG
InventorsJoerg Buechner, Michael Ludewig, Evgeny Avtomonov, Martin Melchiors
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Abstract
The invention relates to storage-stable aqueous dispersions of hydrophilically modified polycarbodiimide resins, a method for producing same, and the use of a salt component to reduce carbodiimide hydrolysis in aqueous polycarbodiimide dispersions.
Claims15
An aqueous dispersion of hydrophilically modified polycarbodiimide resins, comprising:
- a salt component that comprises at least one salt having a cation and an anion that is present in its highest deprotonation level and having a pKB of ≥9,
- wherein the dispersion has an electrical conductivity in accordance with DIN EN 27888 and measured at 20° C. that is higher than that of a dispersion minus the salt component but otherwise identical,
- wherein, when the salt component comprises magnesium sulfate and/or calcium sulfate, at least one further anion having a pKB of ≥9 is present in its highest deprotonation level in the salt component, and
- wherein, when the salt component comprises aluminum(III) chloride in a content of 95 mol %, the electrical conductivity of the dispersion in accordance with DIN EN 27888 and measured at 20° C. is ≤1000% of the electrical conductivity of a dispersion minus the salt component but otherwise identical.
A method for preparing an aqueous dispersion of hydrophilically modified polycarbodiimide resins, comprising:
- A) reacting a polyisocyanate in the presence of a carbodiimidization catalyst to obtain a polycarbodiimide;
- B) adding a compound that contains at least one group reactive toward isocyanate and/or carbodiimide groups during or after polycarbodiimide formation to form a hydrophilized polycarbodiimide;
- C) dispersing the hydrophilized polycarbodiimide in water to obtain a dispersion;
- and
- D) adding a salt component to at least one of:
- the water used to obtain the dispersion,
- the dispersion,
- the polyisocyanate, or
- the compound
- wherein the dispersion has an electrical conductivity in accordance with DIN EN 27888 and measured at 20° C. that is higher than that of a dispersion minus the salt component but otherwise identical,
- wherein the salt component comprises at least one salt having a cation and an anion that is present in its highest deprotonation level and having a pKB of ≥9,
- wherein, when the salt component comprises magnesium sulfate and/or calcium sulfate, at least one further anion having a pKB of ≥9 is present in its highest deprotonation level in the salt component, and
- wherein, when the salt component comprises aluminum(III) chloride in a content of ≥95 mol %, the electrical conductivity of the dispersion in accordance with DIN EN 27888 and measured at 20° C. is ≤1000% of the electrical conductivity of a dispersion minus the salt component but otherwise identical.
A method of reducing carbodiimide hydrolysis in aqueous dispersions of hydrophilically modified polycarbodiimide resins, comprising:
- adding a salt component to a hydrophilically modified polycarbodiimide resin, wherein the salt component comprises at least one salt having a cation and an anion that is present in its highest deprotonation level and having a pKB of ≥9,
- wherein, when the salt component comprises at least one of aluminum(III) chloride, magnesium sulfate, or calcium sulfate, at least one further anion is present in the salt component in its highest deprotonation level and having a pKB of ≥9.
Dependencies are inferred from the claim text.