Metal detection device and methods of operation thereof
AssigneeMelzi Corporation
InventorsLuke W. Clauson, Matthew Byrnes Newell, Nicholas G. Lewis, Michael A. Raye, Jesse D. Adams, Samuel A. Weprin
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Abstract
Disclosed are methods and devices for detecting retained surgical items or other objects having a magnetic signature within a corpus of a patient. The device can comprise a handle, a shaft extending from the handle, and a distal sensing portion positioned distally of the shaft. The distal sensing portion can comprise one or more gradiometers comprising a plurality of magnetometers. The device can further comprise one or more output components configured to generate a user output to alert a user of a detected object.
Claims19
A metal detection device, comprising:
- a handle;
- a shaft extending from the handle;
- a distal sensing portion positioned distally of the shaft, wherein the distal sensing portion comprises:
- a proximal gradiometer comprising a first proximal magnetometer and a second proximal magnetometer,
- a distal gradiometer comprising a first distal magnetometer and a second distal magnetometer,
- wherein the first proximal magnetometer, the second proximal magnetometer, the first distal magnetometer, and the second distal magnetometer are two-axis magnetometers, each having a +x-axis and a +y-axis,
- wherein the +x-axis of the first proximal magnetometer is oriented opposite the +x-axis of the second proximal magnetometer,
- wherein the +y-axis of the first proximal magnetometer is oriented opposite the +y-axis of the second proximal magnetometer,
- wherein the +x-axis of the first distal magnetometer is oriented opposite the +x-axis of the second distal magnetometer, and
- wherein the +y-axis of the first distal magnetometer is oriented opposite the +y-axis of the second distal magnetometer;
- an output component configured to generate a user output to alert a user of a detected object;
- a microcontroller comprising one or more processors and memory units, wherein the one or more processors are programmed to execute instructions stored in the memory units to:
- calculate a differential signal from magnetic field measurements obtained from the first proximal magnetometer, the second proximal magnetometer, the first distal magnetometer, and the second distal magnetometer;
- apply at least one of a signal filter and a derivative to the differential signal calculated to obtain a detection signal, where the signal filter comprises at least one of a high-pass filter and a low-pass filter;
- compare the detection signal against a threshold;
- and
- instruct the output component to generate the user output when the detection signal exceeds the threshold;
- wherein the distal sensing portion further comprises:
- a proximal rigid printed circuit board (PCB), wherein the first proximal magnetometer and the second proximal magnetometer are coupled to the proximal rigid PCB;
- a distal rigid PCB, wherein the first distal magnetometer and the second distal magnetometer are coupled to the distal rigid PCB;
- and
- a distal flexible circuit disposed in between the proximal rigid PCB and the distal rigid PCB and connecting the proximal rigid PCB to the distal rigid PCB,
- wherein the distal rigid PCB is angularly rotated with respect to the proximal rigid PCB about the distal flexible circuit by a twist angle of about 45 degrees.
Dependencies are inferred from the claim text.