# US 10,873,739 B2 · Calibrating method and calibration apparatus

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- Number: US 10,873,739 B2
- Document ID: US10873739B2
- Status: Granted
- Kind: B2
- Application number: 16/224,817
- Filed: 2018-12-19
- Published: 2019-06-27
- Granted: 2020-12-22
- Earliest claimed: 2017-12-21
- Assignees: Kabushiki Kaisha Yaskawa Denki
- Applicants: Kabushiki Kaisha Yaskawa Denki
- Inventors: Hiroshi Kumagai; Takashi Motoyoshi; Seiichiro Fukushima
- Web page: https://patentgrep.com/patent/US10873739B2

## CPC

- H04N 13/246: Calibration of cameras
- B23K 26/032: {using optical means}
- B23K 26/082: Scanning systems, i.e. devices involving movement of the laser beam relative to the laser head
- B23K 26/0884: {in at least three axial directions, e.g. manipulators, robots}
- B23K 26/21: by welding
- B23K 26/707: {for monitoring laser beam transmission optics}
- G01B 11/2518: {Projection by scanning of the object}
- G02B 26/127: {Adaptive control of the scanning light beam, e.g. using the feedback from one or more detectors (G02B27/0031 takes precedence)}
- G06T 7/33: using feature-based methods
- G06T 7/521: from laser ranging, e.g. using interferometry; from the projection of structured light
- G06T 7/80: Analysis of captured images to determine intrinsic or extrinsic camera parameters, i.e. camera calibration
- G06T 2207/30244: Camera pose
- H04N: PICTORIAL COMMUNICATION, e.g. TELEVISION
- B23K: SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- G01B: MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G02B: OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G06T: IMAGE DATA PROCESSING OR GENERATION, IN GENERAL

## Abstract

A calibrating method includes controlling a laser radiator to radiate calibration laser light to an object such that a pattern is projected in a laser coordinate system with respect to the laser radiator; controlling a camera to obtain a first image of first light points of the calibration laser light projected on a surface of the object when the object is in a first position; and controlling the camera to obtain a second image of second light points of the calibration laser light projected on the surface of the object when the object is in the second position. A positional relationship between the laser coordinate system and the camera coordinate system is calculated based on the three-dimensional positions of the first light points and the three-dimensional positions of the second light points.

## Claims

### Claim 1

A calibrating method comprising:
controlling a laser radiator to radiate calibration laser light to an object such that a pattern is projected in a laser coordinate system with respect to the laser radiator;
controlling a camera to obtain a first image of first light points of the calibration laser light projected on a surface of the object when the object is in a first position;
calculating, based on the first image, three-dimensional positions of the first light points in a camera coordinate system with respect to the camera;
changing a position of the object from the first position to a second position;
controlling the camera to obtain a second image of second light points of the calibration laser light projected on the surface of the object when the object is in the second position;
calculating, based on the second image, three-dimensional positions of the second light points in the camera coordinate system; and
calculating a positional relationship between the laser coordinate system and the camera coordinate system based on the three-dimensional positions of the first light points and the three-dimensional positions of the second light points,
wherein the step of calculating the positional relationship comprises
calculating regression lines based on the three-dimensional positions of the first light points and the second light points, and
calculating a control origin of the calibration laser light based on an intersection of the regression lines.

### Claim 2 (depends on 1)

The calibrating method according to claim 1, wherein the step of calculating the positional relationship comprises calculating, based on the regression lines, a base vector of the laser coordinate system with the control origin serving as an origin of the laser coordinate system.

### Claim 3 (depends on 1)

The calibrating method according to claim 1, wherein the pattern comprises a rectangular pattern on a surface perpendicular to a Z axis of the laser coordinate system.

### Claim 4 (depends on 1)

The calibrating method according to claim 1, further comprising, after calculating the positional relationship between the laser coordinate system and the camera coordinate system, specifying a radiation position in the camera coordinate system and radiating the calibration laser light to the radiation position to determine, based on the three-dimensional positions of the first light points and the second light points, whether the laser coordinate system and the camera coordinate system have been calibrated relative to each other normally.

### Claim 5 (depends on 4)

The calibrating method according to claim 4, further comprising, when a determination has been made that the laser coordinate system and the camera coordinate system have been calibrated relative to each other normally, calibrating the calibrated camera coordinate system of the camera and a camera coordinate system of another camera relative to each other, the camera and the another camera having overlapping fields of vision.

### Claim 6 (depends on 1)

The calibrating method according to claim 1,
wherein the camera comprises a monocular camera, and
wherein the object comprises a plate having a surface which has markers arranged in a pattern and on which the calibration laser light is radiated.

### Claim 7 (depends on 1)

The calibrating method according to claim 1, wherein the laser radiator is configured to switchably radiate the calibration laser light and machining laser light coaxial to the calibration laser light.

### Claim 8 (depends on 1)

The calibrating method according to claim 1, wherein the predetermined pattern comprises a rectangular pattern on a surface perpendicular to a Z axis of the laser coordinate system.

### Claim 9 (depends on 1)

The calibrating method according to claim 1, wherein the pattern has a substantially constant pattern in the laser coordinate system when the object is in the first position and the second position.

### Claim 10 (depends on 1)

The calibrating method according to claim 1, further comprising, after calculating the positional relationship between the laser coordinate system and the camera coordinate system, specifying a predetermined radiation position in the camera coordinate system and radiating the calibration laser light to the predetermined radiation position to determine, based on the three-dimensional positions of the light points, whether the laser coordinate system and the camera coordinate system have been calibrated relative to each other normally.

### Claim 11

A calibration apparatus comprising:
circuitry configured to:
control a laser radiator to radiate calibration laser light to an object such that a pattern is projected in a laser coordinate system with respect to the laser radiator;
control a camera to obtain a first image of first light points of the calibration laser light projected on a surface of the object when the object is in a first position;
calculate, based on the first image, three-dimensional positions of the first light points in a camera coordinate system with respect to the camera;
change a position of the object from the first position to a second position;
control the camera to obtain a second image of second light points of the calibration laser light projected on the surface of the object when the object is in the second position;
calculate, based on the second image, three-dimensional positions of the second light points in the camera coordinate system; and
calculate a positional relationship between the laser coordinate system and the camera coordinate system based on the three-dimensional positions of the first light points and the three-dimensional positions of the second light points,
wherein the circuitry is configured to calculate regression lines based on the three-dimensional positions of the first light points and the second light points, and configured to calculate a control origin of the calibration laser light based on an intersection of the regression lines.

### Claim 12 (depends on 11)

The calibration apparatus according to claim 11, wherein the circuitry is configured to calculate, based on the regression lines, a base vector of the laser coordinate system with the control origin serving as an origin of the laser coordinate system.

### Claim 13 (depends on 11)

The calibration apparatus according to claim 11, wherein the pattern comprises a rectangular pattern on a surface perpendicular to a Z axis of the laser coordinate system.

### Claim 14 (depends on 11)

The calibration apparatus according to claim 11, wherein the circuitry is configured to, after calculating the positional relationship between the laser coordinate system and the camera coordinate system, specifying a radiation position in the camera coordinate system and radiating the calibration laser light to the radiation position to determine, based on the three-dimensional positions of the first light points and the second light points, whether the laser coordinate system and the camera coordinate system have been calibrated relative to each other normally.

### Claim 15 (depends on 14)

The calibration apparatus according to claim 14, wherein the circuitry is configured to, when the circuitry has determined that the laser coordinate system and the camera coordinate system have been calibrated relative to each other normally, calibrate the calibrated camera coordinate system of the camera and a camera coordinate system of another camera relative to each other, the camera and the another camera having overlapping fields of vision.

### Claim 16 (depends on 11)

The calibration apparatus according to claim 11,
wherein the camera comprises a monocular camera, and
wherein the object comprises a plate having a surface which has markers arranged in a pattern and on which the calibration laser light is radiated.

### Claim 17 (depends on 11)

The calibration apparatus according to claim 11, wherein the circuitry is configured to control the laser radiator to switch the calibration laser light to machining laser light coaxial to the calibration laser light and configured to radiate the machining laser light.

### Claim 18 (depends on 11)

The calibration apparatus according to claim 11, wherein the pattern has a substantially constant pattern in the laser coordinate system when the object is in the first position and the second position.
