# US 10,873,316 B2 · Acoustic resonator and method of manufacturing the same

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- Number: US 10,873,316 B2
- Document ID: US10873316B2
- Status: Granted
- Kind: B2
- Application number: 15/797,265
- Filed: 2017-10-30
- Published: 2018-09-06
- Granted: 2020-12-22
- Earliest claimed: 2017-03-02
- Assignees: Samsung Electro-Mechanics Co., Ltd.
- Applicants: Samsung Electro-Mechanics Co., Ltd.
- Inventors: Tae Kyung Lee; Won Han; Tae Yoon Kim; Jong Woon Kim; Moon Chul Lee; Chang Hyun Lim; Sang Kee Yoon; Hwa Sun Lee; Dae Hun Jeong
- Web page: https://patentgrep.com/patent/US10873316B2

## CPC

- H03H 9/174: {Membranes}
- H03H 3/02: for the manufacture of piezoelectric or electrostrictive resonators or networks (H03H3/08 takes precedence)
- H03H 9/02118: {of lateral leakage between adjacent resonators}
- H03H 9/0504: {for bulk acoustic wave devices}
- H03H 9/173: {Air-gaps}
- H03H 9/547: {Notch filters, e.g. notch BAW or thin film resonator filters}
- H03H 2003/021: {the resonators or networks being of the air-gap type}
- H03H 2003/023: {the resonators or networks being of the membrane type}
- H03H: IMPEDANCE NETWORKS, e.g. RESONANT CIRCUITS; RESONATORS (waveguides, resonators, lines or other devices of the waveguide type H01P)

## Abstract

An acoustic resonator includes: a central portion; an extension portion extended outwardly of the central portion; a first electrode, a piezoelectric layer, and a second electrode sequentially stacked on a substrate, in the central portion; and an insertion layer disposed below the piezoelectric layer in the extension portion, wherein the piezoelectric layer includes a piezoelectric portion disposed in the central portion, and a bent portion disposed in the extension portion and extended from the piezoelectric portion at an incline depending on a shape of the insertion layer.

## Claims

### Claim 1

An acoustic resonator, comprising:
a resonant part comprising:
a central portion;
an extension portion extended outwardly of the central portion;
a first electrode, a piezoelectric layer, and a second electrode stacked on a substrate, in the central portion; and
an insertion layer disposed below the piezoelectric layer in the extension portion, wherein the piezoelectric layer comprises
a piezoelectric portion disposed in the central portion, and
a bent portion disposed in the extension portion and extended from the piezoelectric portion at an incline depending on a shape of the insertion layer, and
wherein the insertion layer is disposed over the resonant part to surround and expose the central portion, and
wherein an end of the second electrode is disposed on the incline.

### Claim 2 (depends on 1)

The acoustic resonator of claim 1, wherein
the insertion layer comprises an inclined surface so that the insertion layer comprises a thickness that increases as a distance from the central portion increases, and
the bent portion comprises an inclined portion disposed on the inclined surface of the insertion layer.

### Claim 3 (depends on 1)

The acoustic resonator of claim 1, wherein a portion of the insertion layer is disposed below the first electrode or between the first electrode and the piezoelectric layer.

### Claim 4 (depends on 2)

The acoustic resonator of claim 2, wherein a portion of the second electrode is disposed in the extension portion.

### Claim 5 (depends on 4)

The acoustic resonator of claim 4, wherein the portion of second electrode disposed in the extension portion is formed on an inclined surface of the inclined portion, and comprises an area that is smaller than an area of the inclined surface of the inclined portion.

### Claim 6 (depends on 4)

The acoustic resonator of claim 4, wherein the portion of the second electrode disposed in the extension portion is formed over an entirety of an inclined surface of the inclined portion.

### Claim 7 (depends on 4)

The acoustic resonator of claim 4, wherein
the bent portion of the piezoelectric layer comprises an extended portion extended outwardly from the inclined portion, and
the second electrode is disposed on the inclined portion and the extended portion.

### Claim 8 (depends on 1)

The acoustic resonator of claim 1, further comprising a cavity disposed between the substrate and the central portion.

### Claim 9 (depends on 8)

The acoustic resonator of claim 8, further comprising an etching preventing portion disposed along a boundary of the cavity and defining a horizontal area of the cavity.

### Claim 10 (depends on 1)

The acoustic resonator of claim 1, wherein the second electrode comprises a trench formed along a boundary of the central portion.

### Claim 11 (depends on 1)

The acoustic resonator of claim 1, further comprising:
a protecting layer disposed on the second electrode,
wherein the protecting layer comprises a trench formed along a boundary of the central portion.

### Claim 12 (depends on 1)

The acoustic resonator of claim 1, wherein the insertion layer is formed of a material that is different from a material of the piezoelectric layer.

### Claim 13 (depends on 1)

The acoustic resonator of claim 1, wherein the insertion layer is formed of a dielectric material.

### Claim 14

A method to manufacture an acoustic resonator, comprising:
forming a resonant part comprising a central portion and an extension portion extended outwardly of the central portion,
wherein the forming the resonant part comprises:
forming a first electrode on a substrate;
forming an insertion layer on the first electrode and the substrate;
forming a piezoelectric layer comprising a piezoelectric portion stacked on the first electrode and a bent portion extended at an incline from a boundary of the piezoelectric portion; and
forming a second electrode on the piezoelectric layer,
wherein the insertion layer is disposed over the resonant part to surround and expose the central portion, and
wherein an end of the second electrode is disposed on the incline.

### Claim 15 (depends on 14)

The method of claim 14, wherein the bent portion comprises an inclined surface comprising a configuration depending on a shape of the insertion layer.

### Claim 16 (depends on 15)

The method of claim 15, the forming of the second electrode on the piezoelectric layer comprises forming the second electrode over an entirety of an upper surface of the piezoelectric portion and on a portion of the inclined surface of the bent portion.

### Claim 17

An acoustic resonator, comprising:
a resonant part comprising:
a central portion;
an extension portion extended outwardly of the central portion;
a first electrode, a piezoelectric layer, and a second electrode stacked on a substrate, in the central portion; and
an insertion layer disposed below the piezoelectric layer in the extension portion,
wherein a portion of the piezoelectric layer disposed in the extension portion comprises an inclined portion caused by the insertion layer,
wherein the insertion layer is disposed over the resonant part to surround and expose the central portion, and
wherein an end of the second electrode is disposed on the incline.

### Claim 18 (depends on 17)

The acoustic resonator of claim 17, wherein the inclined portion is disposed on an inclined surface of the insertion layer.

### Claim 19 (depends on 18)

The acoustic resonator of claim 18, wherein the inclined portion and the inclined surface are inclined at a same angle.

### Claim 20 (depends on 18)

The acoustic resonator of claim 18, wherein the inclined surface is inclined at an angle of 5° to 70°.

### Claim 21 (depends on 17)

The acoustic resonator of claim 17, wherein the central portion and the extension portion are disposed in a resonant part of the acoustic resonator.

### Claim 22

An acoustic resonator, comprising:
a resonant part comprising:
a central portion;
an extension portion extended outwardly of the central portion;
a first electrode, a piezoelectric layer, and a second electrode stacked on a substrate, in the central portion; and
an insertion layer disposed an insertion layer disposed on the first electrode in the extension portion,
wherein the piezoelectric layer comprises
a piezoelectric portion disposed in the central portion, and
a bent portion disposed in the extension portion and extended from the piezoelectric portion at an incline depending on a shape of the insertion layer,
wherein the insertion layer is disposed at the extension portion disposed at both ends of the central portion in a cross-sectional surface where the resonant part is cut across the center portion, and
wherein an end of the second electrode is disposed on the incline.
