# US 10,873,174 B2 · Light-emitting element and method of manufacturing the same

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- Number: US 10,873,174 B2
- Document ID: US10873174B2
- Status: Granted
- Kind: B2
- Application number: 16/345,803
- Filed: 2017-09-01
- Published: 2019-08-29
- Granted: 2020-12-22
- Earliest claimed: 2016-11-02
- Assignees: Sony Corporation
- Applicants: Sony Corporation
- Inventors: Susumu Sato; Tatsushi Hamaguchi; Shoichiro Izumi; Noriyuki Futagawa; Masamichi Ito; Jugo Mitomo; Hiroshi Nakajima
- Web page: https://patentgrep.com/patent/US10873174B2

## CPC

- H01S 5/1039: {Details on the cavity length}
- H01S 5/18388: {Lenses}
- H01S 5/0267: {Integrated focusing lens (H01S5/18388 takes precedence)}
- H01S 5/183: having only vertical cavities, e.g. vertical cavity surface-emitting lasers [VCSEL]
- H01S 5/18305: {with emission through the substrate, i.e. bottom emission}
- H01S 5/18327: {Structure being part of a DBR (H01S5/18391 takes precedence)}
- H01S 5/18361: {Structure of the reflectors, e.g. hybrid mirrors}
- H01S 5/18369: {based on dielectric materials}
- H01S 5/18375: {based on metal reflectors}
- H01S 5/18377: {comprising layers of different kind of materials, e.g. combinations of semiconducting with dielectric or metallic layers}
- H01S 5/34333: {with a well layer based on Ga(In)N or Ga(In)P, e.g. blue laser}
- H01S 5/02355: Fixing laser chips on mounts
- H01S 5/0425: {Electrodes, e.g. characterised by the structure}
- H01S 5/04253: {having specific optical properties, e.g. transparent electrodes}
- H01S 5/18311: {using selective oxidation}
- H01S 5/18341: {Intra-cavity contacts}
- H01S 2301/166: Single transverse or lateral mode
- H01S 2304/02: MBE
- H01S 2304/04: MOCVD or MOVPE
- H01S: DEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL

## Abstract

A light-emitting element includes: a laminated structure body 20 which is formed from a GaN-based compound semiconductor and in which a first compound semiconductor layer 21 including a first surface 21a and a second surface 21b that is opposed to the first surface 21a, an active layer 23 that faces the second surface 21b of the first compound semiconductor layer 21, and a second compound semiconductor layer 22 including a first surface 22a that faces the active layer 23 and a second surface 22b that is opposed to the first surface 22a are laminated; a first light reflection layer 41 that is provided on the first surface 21a side of the first compound semiconductor layer 21; and a second light reflection layer 42 that is provided on the second surface 22b side of the second compound semiconductor layer 22. The first light reflection layer 41 includes a concave mirror portion 43, and the second light reflection layer 42 has a flat shape.

## Claims

### Claim 1

A light-emitting element, comprising:
a laminated structure body which is formed from a GaN-based compound semiconductor and in which a first compound semiconductor layer including a first surface and a second surface that is opposed to the first surface, an active layer that faces the second surface of the first compound semiconductor layer, and a second compound semiconductor layer including a first surface that faces the active layer and a second surface that is opposed to the first surface are laminated;
a first light reflection layer that is provided on the first surface side of the first compound semiconductor layer; and
a second light reflection layer that is provided on the second surface side of the second compound semiconductor layer, wherein
the first light reflection layer includes a concave mirror portion, and
the second light reflection layer has a flat shape,
a current injection region and a current non-injection region that surrounds the current injection region are provided in the second compound semiconductor layer, and
a shortest distance DCI from an area central point of the current injection region to a boundary between the current injection region and the current non-injection region satisfies the following Expression,
DCI≥ω0/2
provided that,
ω02≡(λ0/π){LOR(RDBR−LOR)}1/2
where λ0 represents a wavelength of light that is mainly emitted from the light-emitting element, LOR represents a resonator length, and RDBR represents a radius of curvature of the concave mirror portion of the first light reflection layer.

### Claim 2 (depends on 1)

The light-emitting element according to claim 1, wherein
when a resonator length is set as LOR, a relationship of 1×10−5 m≤ LOR is satisfied.

### Claim 3 (depends on 1)

The light-emitting element according to claim 1, wherein
when the first light reflection layer is cut out on a virtual plane including a lamination direction of the laminated structure body, a figure that is drawn by an interface, which faces the laminated structure body, of a part of the concave mirror portion of the first light reflection layer is a part of a circle or a part of a parabola.

### Claim 4 (depends on 1)

The light-emitting element according to claim 1, further comprising:
a mode loss operation portion that is provided on the second surface of the second compound semiconductor layer and constitutes a mode loss operation region that operates on an increase and a decrease of an oscillation mode loss;
a second electrode that is formed on the second surface of the second compound semiconductor layer and on the mode loss operation portion; and
a first electrode that is electrically connected to the first compound semiconductor layer, wherein
the second light reflection layer is formed on the second electrode,
a current injection region, a current non-injection/inner region that surrounds the current injection region, and a current non-injection/outer region that surrounds the current non-injection/inner region are formed in the laminated structure body, and
an orthogonal projection image of the mode loss operation region and an orthogonal projection image of the current non-injection/outer region overlap each other.

### Claim 5 (depends on 1)

The light-emitting element according to claim 1, wherein
a radius r′DBR of an effective region in the concave mirror portion of the first light reflection layer satisfies a relationship of ω0≤r′DBR ≤20·ω0.

### Claim 6 (depends on 1)

The light-emitting element according to claim 1, wherein
a relationship of DCI≥ω0 is satisfied.

### Claim 7 (depends on 1)

The light-emitting element according to claim 1, wherein
a relationship of RDBR≤1×10−3 m is satisfied.

### Claim 8 (depends on 1)

The light-emitting element according to claim 1, further comprising:
a mode loss operation portion that is provided on the second surface of the second compound semiconductor layer and constitutes a mode loss operation region that operates on an increase and a decrease of an oscillation mode loss;
a second electrode that is formed on the second surface of the second compound semiconductor layer and on the mode loss operation portion; and
a first electrode that is electrically connected to the first compound semiconductor layer, wherein
the second light reflection layer is formed on the second electrode,
a current injection region, a current non-injection/inner region that surrounds the current injection region, and a current non-injection/outer region that surrounds the current non-injection/inner region are formed in the laminated structure body, and
an orthogonal projection image of the mode loss operation region and an orthogonal projection image of the current non-injection/outer region overlap each other.

### Claim 9 (depends on 1)

The light-emitting element according to claim 1, wherein
at least two layers of light absorption material layers are formed in the laminated structure body including a second electrode to be parallel to a virtual plane that is occupied by the active layer.

### Claim 10 (depends on 1)

The light-emitting element according to claim 1, wherein
a compound semiconductor substrate is disposed between the first surface of the first compound semiconductor layer and the first light reflection layer.

### Claim 11 (depends on 10)

The light-emitting element according to claim 10, wherein
the compound semiconductor substrate is constituted by a GaN substrate.

### Claim 12 (depends on 10)

The light-emitting element according to claim 10, wherein
the concave mirror portion of the first light reflection layer includes a base portion that is a protruding portion of the compound semiconductor substrate, and a multi-layer light reflection film that is formed on at least a partial surface of the base portion.

### Claim 13 (depends on 10)

The light-emitting element according to claim 10, wherein
the concave mirror portion of the first light reflection layer includes a base portion that is formed on the compound semiconductor substrate, and a multi-layer light reflection film that is formed on at least a partial surface of the base portion.

### Claim 14 (depends on 1)

The light-emitting element according to claim 1, wherein
the first light reflection layer is formed on the first surface of the first compound semiconductor layer.

### Claim 15 (depends on 1)

The light-emitting element according to claim 1, wherein
a value of heat conductivity of the laminated structure body is higher than a value of heat conductivity of the first light reflection layer.

### Claim 16 (depends on 1)

The light-emitting element according to claim 1, wherein
when a radius of curvature of the concave mirror portion of the light-emitting element is set as RDBR, a relationship of RDBR≤1×10−3 m is satisfied.

### Claim 17 (depends on 1)

The light-emitting element according to claim 1, wherein
a convex portion is formed at the periphery of the first light reflection layer, and the first light reflection layer does not protrude from the convex portion.

### Claim 18

A method of manufacturing a light-emitting element, comprising the successive steps of:
forming a laminated structure body which is formed from a GaN-based compound semiconductor and in which a first compound semiconductor layer including a first surface and a second surface that is opposed to the first surface, an active layer that faces the second surface of the first compound semiconductor layer, and a second compound semiconductor layer including a first surface that faces the active layer and a second surface that is opposed to the first surface are laminated on a compound semiconductor substrate;
forming a second electrode and a second light reflection layer on the second compound semiconductor layer;
fixing the second light reflection layer to a support substrate;
thinning the compound semiconductor substrate;
forming a base portion that is a protruding portion in an exposed surface of the compound semiconductor substrate, or forming the base portion that is the protruding portion on the exposed surface of the compound semiconductor substrate; and
forming a first light reflection layer on at least a part of the base portion, and forming a first electrode that is electrically connected to the first compound semiconductor layer, wherein
the base portion constitutes a concave mirror portion, and
the second light reflection layer has a flat shape,
wherein a current injection region and a current non-injection region that surrounds the current injection region are provided in the second compound semiconductor layer, and
a shortest distance DCI from an area central point of the current injection region to a boundary between the current injection region and the current non-injection region satisfies the following Expression,
DCI≥ω0/2
provided that,
ω02≡(λ0/π){LOR(RDBR−LOR)}1/2
where λ0 represents a wavelength of light that is mainly emitted from the light-emitting element, LOR represents a resonator length, and RDBR represents a radius of curvature of the concave mirror portion.
