# US 10,871,791 B2 · Battery emulator and method for controlling the battery emulator

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- Number: US 10,871,791 B2
- Document ID: US10871791B2
- Status: Granted
- Kind: B2
- Application number: 15/747,040
- Filed: 2016-07-22
- Published: 2019-01-10
- Granted: 2020-12-22
- Earliest claimed: 2015-07-28
- Assignees: AVL List GmbH
- Applicants: AVL LIST GmbH
- Inventors: Oliver König
- Web page: https://patentgrep.com/patent/US10871791B2

## CPC

- G05F 1/10: Regulating voltage or current (G05F1/02 takes precedence)
- B60L 3/0023: {Detecting, eliminating, remedying or compensating for drive train abnormalities, e.g. failures within the drive train}
- G01M 13/02: Gearings; Transmission mechanisms
- G01M 15/02: Details or accessories of testing apparatus
- B60L 2210/10: DC to DC converters
- B60L 2210/30: AC to DC converters
- B60L 2240/547: Voltage
- B60L 2240/549: Current
- B60L 2270/40: related to technical updates when adding new parts or software
- Y02T 10/70: Energy storage systems for electromobility, e.g. batteries
- Y02T 10/72: Electric energy management in electromobility
- G05F: SYSTEMS FOR REGULATING ELECTRIC OR MAGNETIC VARIABLES
- B60L: PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES (arrangements or mounting of electrical propulsion units or of plural diverse prime-movers for mutual or common propulsion in vehicles B60K1/00, B60K6/20; arrangements or mounting of electrical gearing in vehicles B60K17/12, B60K17/14; preventing wheel slip by reducing power in rail vehicles B61C15/08; dynamo-electric machines H02K; control or regulation of electric motors H02P); SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES (electric coupling devices combined with mechanical couplings of vehicles B60D1/64; electric heating for vehicles B60H1/00); ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL (control or regulation of electric motors H02P); MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- G01M: TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- Y02T: CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION

## Abstract

In order to achieve sufficiently stable output voltage with low losses even during rapid load changes in a battery emulator, a battery emulator is controlled using model-based control with a model of the battery emulator, wherein a line inductance of the electric line and the back-up capacitor is integrated into the model of the battery emulator.

## Claims

### Claim 1

A method for controlling a battery emulator, comprising:
a voltage supply having an output filter with a filter capacitor and a back-up capacitor having an output voltage applied, the back-up capacitor connected in parallel to the filter capacitor, wherein the filter capacitor is connected to the back-up capacitor with an electric line in order to physically separate the back-up capacitor from the voltage supply, the method comprising:
controlling the output with a model-based control using a model of the battery emulator, wherein a line inductance of the electric line and the back-up capacitor are integrated into the model of the battery emulator.

### Claim 2 (depends on 1)

The method according to claim 1, wherein a load model of an electrical test object that is powered by the battery emulator is additionally integrated into the model of the battery emulator.

### Claim 3 (depends on 2)

The method according to claim 2, wherein an input capacitance of the test object is used as the load model.

### Claim 4 (depends on 2)

The method according to claim 2, wherein a constant power load is used as the load model, wherein the constant power load is linearized around an operating point of the battery emulator.

### Claim 5

A battery emulator comprising: a voltage supply, having:
an input-side rectifier with a direct current intermediate circuit, and
a DC-DC converter that is connected to the direct current intermediate circuit, and an output filter with a filter capacitor at the output of the DC-DC converter,
a back-up capacitor having an output voltage applied,
an electric line connecting the filter capacitor to the back-up capacitor in order to physically separate the back-up capacitor from the voltage supply, and
an emulator control unit for model-based control of the output voltage, in which a model of the battery emulator is implemented, wherein a line inductance of the electric line and the back-up capacitor are integrated into the model of the battery emulator.

### Claim 6 (depends on 5)

A method of using the battery emulator according to claim 5, comprising testing an electrical test object, wherein the battery emulator is connected to the electrical test object and provides a supply voltage for the electrical test object.

### Claim 7 (depends on 6)

The method according to claim 6, wherein a load model of an electrical test object is additionally integrated into the model of the battery emulator.

### Claim 8 (depends on 1)

The method according to claim 1, wherein the back-up capacitor is arranged in a junction box physically separate from the voltage supply.

### Claim 9 (depends on 1)

The method according to claim 1, further comprising testing an electrical test object, wherein the battery emulator is connected to the electrical test object and provides a supply voltage for the electrical test object.

### Claim 10 (depends on 5)

The battery emulator according to claim 5, further comprising a junction box in which the back-up capacitor is arranged, the junction box physically separate from the voltage supply.

### Claim 11

A battery emulator for testing a test object, comprising:
a voltage supply having an output filter with a filter capacitor at the output of a DC-DC converter;
a back-up capacitor having an output voltage applied;
an electric line connecting the filter capacitor and the back-up capacitor in order to physically separate the back-up capacitor from the voltage supply;
an emulator control unit for model-based control of the output voltage, the emulator control unit implementing a model of the battery emulator that integrates a line inductance of the electric line and the back-up capacitor.

### Claim 12 (depends on 11)

The battery emulator according to claim 11, further comprising a junction box in which the back-up capacitor is arranged, the junction box physically separate from the voltage supply.

### Claim 13 (depends on 11)

The battery emulator according to claim 11, wherein the model of the battery emulator comprises a load model of an electrical test object that is powered by the battery emulator.

### Claim 14 (depends on 13)

The battery emulator according to claim 13, wherein a constant power load is used as the load model, wherein the constant power load is linearized around an operating point of the battery emulator.

### Claim 15 (depends on 11)

A method of using the battery emulator according to claim 11, comprising testing an electrical test object, wherein the battery emulator is connected to the electrical test object and provides a supply voltage for the electrical test object.

### Claim 16 (depends on 11)

A test bench, comprising the battery emulator according to claim 11.

### Claim 17 (depends on 16)

A method of using the test bench according to claim 16, comprising:
connecting a test object on the test bench to the battery emulator;
controlling supply voltage to the test object.

### Claim 18 (depends on 17)

The method according to claim 17, wherein the test object comprises a hybrid drive train.
