# US 10,871,721 B2 · Mask blank for lithography and method of manufacturing the same

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- Number: US 10,871,721 B2
- Document ID: US10871721B2
- Status: Granted
- Kind: B2
- Application number: 16/573,861
- Filed: 2019-09-17
- Published: 2020-04-02
- Granted: 2020-12-22
- Earliest claimed: 2018-09-28
- Assignees: Taiwan Semiconductor Manufacturing Company, Ltd.
- Applicants: Taiwan Semiconductor Manufacturing Co., Ltd.
- Inventors: Ming-Wei Chen; Hsin-Chang Lee; Ping-Hsun Lin
- Web page: https://patentgrep.com/patent/US10871721B2

## CPC

- G03F 7/70925: {Cleaning, i.e. actively freeing apparatus from pollutants, e.g. using plasma cleaning}
- B08B 1/10: characterised by the type of cleaning tool
- C09D 163/00: Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
- C09D 183/04: Polysiloxanes
- G03F 1/44: Testing or measuring features, e.g. grid patterns, focus monitors, sawtooth scales or notched scales
- G03F 7/70741: {Handling masks outside exposure position, e.g. reticle libraries}
- B08B 7/0028: {by adhesive surfaces}
- B82Y 30/00: Nanotechnology for materials or surface science, e.g. nanocomposites
- B82Y 40/00: Manufacture or treatment of nanostructures
- G03F: PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR; (phototypographic composing devices B41B; photosensitive materials or processes for photographic purposes G03C; electrophotography, sensitive layers or processes therefor G03G)
- B08B: CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- C09D: COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR (cosmetics A61K; processes for applying liquids or other fluent materials to surfaces, in general, B05D; staining wood B27K5/02; glazes or vitreous enamels C03C; natural resins, French polish, drying-oils, driers, turpentine, per se, C09F; polishing compositions other than French polish, ski waxes C09G; adhesives or use of materials as adhesives C09J; materials for sealing or packing joints or covers C09K3/10; materials for stopping leaks C09K3/12; processes for the electrolytic or electrophoretic production of coatings C25D)
- B82Y: SPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES

## Abstract

A mask for cleaning a lithography apparatus includes a mask substrate and a coating provided on a surface of the mask substrate. The coating is configured to trap particulate contaminant matter from the lithography apparatus. A method of cleaning a lithography tool is also provided preparing a cleaning mask including a particle trapping layer formed on a substrate. The method includes transferring the cleaning mask through a mask transferring route of the lithography tool. Subsequently, the method includes analyzing a particle trapped by the particle trapping layer.

## Claims

### Claim 1

A method of cleaning a lithography tool, the method comprising:
preparing a cleaning mask; and
transferring the cleaning mask through a mask transferring route of the lithography tool,
wherein the cleaning mask includes a particle trapping layer formed on a substrate and the particle trapping layer includes nano-fibers forming a mesh structure, and
wherein the particle trapping layer is formed on all surfaces of the substrate.

### Claim 2 (depends on 1)

The method of claim 1, wherein the nano-fibers include at least one selected from the group consisting of carbon nanotubes, titanium oxide nano-wires, and zinc oxide nano-wires.

### Claim 3 (depends on 1)

The method of claim 1, wherein the particle trapping layer includes a polymer layer.

### Claim 4 (depends on 3)

The method of claim 3, wherein the polymer layer includes at least one selected from the group consisting of polydimethyl siloxane, PMMA and epoxy.

### Claim 5 (depends on 1)

The method of claim 1, wherein:
the substrate is a quartz substrate or a low thermal expansion material substrate, and
the particle trapping layer is formed directly on at least one surface of the quartz substrate.

### Claim 6 (depends on 1)

The method of claim 1, wherein:
the substrate is a quartz substrate or a low thermal expansion material substrate, having a patterned surface, and the particle trapping layer is formed on the patterned surface.

### Claim 7 (depends on 1)

The method of claim 1, wherein:
the substrate is a quartz substrate or a low thermal expansion material substrate, on which a multi-layered structure is formed, and
the particle trapping layer is formed on the multi-layered structure.

### Claim 8 (depends on 7)

The method of claim 7, wherein the multi-layered structure includes patterns.

### Claim 9 (depends on 1)

The method of claim 1, wherein the cleaning mask is transferred through the mask transferring route multiple times.

### Claim 10 (depends on 1)

The method of claim 1, wherein a surface of the particle trapping layer has a different hydrophilicity than a surface of the substrate.

### Claim 11 (depends on 1)

The method of claim 1, wherein a surface of the particle trapping layer has a different electron affinity than a surface of the substrate.

### Claim 12 (depends on 1)

The method of claim 1, wherein the mesh structure has a mesh size in a range from 1 nm to 500 nm.

### Claim 13 (depends on 1)

The method of claim 1, wherein further including counting a number of particles before and after the transferring the cleaning mask.

### Claim 14

A method of cleaning a lithography tool, the method comprising:
preparing a cleaning mask, the cleaning mask including a particle trapping layer formed on a substrate and the particle trapping layer including nano-fibers formed on a roughened surface;
transferring the cleaning mask through a mask transferring route of the lithography tool; and
analyzing a particle trapped by the particle trapping layer.

### Claim 15 (depends on 14)

The method of claim 14, further comprising identifying a source of the particle based on the analysis.

### Claim 16 (depends on 15)

The method of claim 15, further comprising counting a number of particles before and after the transferring the cleaning mask.

### Claim 17 (depends on 15)

The method of claim 15, further comprising cleaning a part of the lithography tool corresponding to the source of the particle.

### Claim 18 (depends on 17)

The method of claim 17, further comprising, after cleaning the part, transferring the cleaning mask through the mask transferring route and checking if there is a newly trapped particle.

### Claim 19 (depends on 18)

The method of claim 18, wherein the cleaning and transferring are repeated until a number of trapped particles is less than a threshold number.

### Claim 20

A cleaning photo mask for an EUV lithography tool, comprising:
a substrate; and
a particle trapping layer formed on at least one surface of the substrate, wherein the particle trapping layer includes at least one selected from the group consisting of nano-fibers and a polymer and the nano-fibers form a mesh structure,
the substrate is a quartz substrate or a low thermal expansion material substrate, and
the particle trapping layer is formed directly on at least one surface of the quartz substrate.
