# US 10,871,141 B2 · Vernier permanent magnet linear generator

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- Number: US 10,871,141 B2
- Document ID: US10871141B2
- Status: Granted
- Kind: B2
- Application number: 16/666,032
- Filed: 2019-10-28
- Published: 2020-02-27
- Granted: 2020-12-22
- Earliest claimed: 2018-01-24
- Assignees: Dehlsen Associates, LLC
- Applicants: Dehlsen Associates LLC
- Inventors: Alan L. McCall; Patrick J. McCleer; Gerald R. Shannon, Jr.
- Web page: https://patentgrep.com/patent/US10871141B2

## CPC

- F03B 13/1845: {and the wom slides relative to the rem}
- H02K 7/1876: {with reciprocating, linearly oscillating or vibrating parts}
- H02K 7/1869: {Linear generators; sectional generators}
- F05B 2220/7068: equipped with permanent magnets
- F05B 2220/707: of the linear type
- H02K 11/25: Devices for sensing temperature, or actuated thereby
- Y02E 10/30: Energy from the sea, e.g. using wave energy or salinity gradient
- F03B: MACHINES OR ENGINES FOR LIQUIDS (positive-displacement engines for liquid F03C; machines for liquids and gases F01; positive-displacement machines for liquids F04, rotary fluid gearing of the hydrokinetic type F16H41/00)
- H02K: DYNAMO-ELECTRIC MACHINES (dynamo-electric relays H01H53/00; conversion of DC or AC input power into surge output power {H03K3/53})
- F05B: INDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
- Y02E: REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION

## Abstract

A Vernier permanent magnet linear generator employs a translator having a plurality of translator modules oriented in a vertical array. At least a portion of the plurality of translator modules has permanent magnets. Supports at lateral edges of the plurality of translator modules and a rod connected to the supports attach the translator to a driving element. The driving element reciprocating the translator in a longitudinal direction. Two stators are supported on a reaction body oppositely spaced from the vertical array of translator modules by an air gap and offset by one half slot pitch. The stators have three phase integral-slot stator windings magnetically interacting with a magnetic field induced by the permanent magnets. A slot depth of the stators is configured such that an 11th harmonic component of the magnetic field is saturated at a multiple value of a 1st harmonic component.

## Claims

### Claim 1

A Vernier permanent magnet linear generator comprising:
a translator having
a plurality of translator modules oriented in a vertical array, at least a portion of said plurality of translator modules having permanent magnets with a magnet pole pitch xp;
supports at lateral edges of the plurality of translator modules;
a rod connected to the supports for attachment to a driving element, said driving element reciprocating the translator in a longitudinal direction;
two stators supported on a reaction body, said stators oppositely spaced from the vertical array of translator modules by an air gap and offset by a one half slot pitch, said stators having three phase integral-slot stator windings with a stator winding pole pitch xps magnetically interacting with a magnetic field induced by the permanent magnets;
wherein, xps divided by xp is an odd integer, not evenly divisible by 3.

### Claim 2 (depends on 1)

The Vernier permanent magnet linear generator as defined in claim 1 wherein at least the portion of the plurality of translator modules each comprise electrical steel laminations oppositely engaged on the permanent magnets.

### Claim 3 (depends on 1)

The Vernier permanent magnet linear generator as defined in claim 1 wherein the translator has an excess length at each longitudinal end beyond the stators and a second portion of the plurality of translator modules at each longitudinal end of the translator have a non-magnetic material replacing the magnets in each module for a portion of the excess length.

### Claim 4 (depends on 3)

The Vernier permanent magnet linear generator as defined in claim 3 wherein the portion of the excess length is greater than a length of the at least the portion of said plurality of translator modules having the permanent magnets.

### Claim 5 (depends on 1)

The Vernier permanent magnet linear generator as defined in claim 1 wherein the driving element comprises a floating body in a wave energy converter and the reaction body engages the floating body with the said reaction body static or oscillating out of phase relative to the floating body.

### Claim 6

A Vernier permanent magnet linear generator comprising:
a translator having
a plurality of translator modules oriented in a vertical array, at least a portion of said plurality of translator modules having permanent magnets with a magnet pole pitch xp, at least a portion of the plurality of translator modules each comprising electrical steel laminations oppositely engaged on the permanent magnets and wherein the steel laminations and the permanent magnets are joined on a pole bar in a plurality of segments with the plurality of magnets in each segment;
supports at lateral edges of the plurality of translator modules;
a rod connected to the supports for attachment to a driving element, said driving element reciprocating the translator in a longitudinal direction; and
two stators supported on a reaction body, said stators oppositely spaced from the vertical array of translator modules by an air gap and offset by a one half slot pitch, said stators having three phase integral-slot stator windings with a stator winding pole pitch xps magnetically interacting with a magnetic field induced by the permanent magnets;
wherein, xps divided by xp is an odd integer, not evenly divisible by 3.

### Claim 7 (depends on 6)

The Vernier permanent magnet linear generator as defined in claim 6 wherein the pole bar has a quadrilateral cross section and further comprising a plurality of pairs of joined opposing finger bar halves each opposing finger bar half having alternating rectangular teeth and rectangular reliefs, the alternating teeth on one of said opposing finger bar halves engaging alternating teeth on a second of said opposing finger bar halves and the alternating rectangular reliefs receiving the pole bars, each of the pairs of joined opposing finger bar halves longitudinally and transversely supporting the translator modules at an outer termination of each translator module or intermediate the segments of the modules.

### Claim 8 (depends on 7)

The Vernier permanent magnet linear generator as defined in claim 7 wherein the finger bar halves engage longitudinal end bars and transverse supports for enhanced rigidity of the translator.

### Claim 9 (depends on 6)

The Vernier permanent magnet linear generator as defined in claim 6 wherein each of the two stators comprises a plurality of core sections matching the plurality of segments in the translator modules each core section having 12 slots with a slot opening so with a tooth intermediate each slot having a tooth width tw.

### Claim 10 (depends on 9)

The Vernier permanent magnet linear generator as defined in claim 9 further comprising
end plates connected at lateral edges of each core section and at gaps intermediate adjacent core sections, the end plates engaged on a back plate to provide lateral rigidity, the back plate securing the stators to stator supports.

### Claim 11 (depends on 10)

The Vernier permanent magnet linear generator as defined in claim 10 further comprising lateral support bars extending laterally from the end plates through channels in the stator core sections.

### Claim 12 (depends on 11)

The Vernier permanent magnet linear generator as defined in claim 11 wherein the end plates are provided proximate each tooth intermediate each slot of each core section and the lateral support bars extend from every second end plate vertically on each core section.

### Claim 13 (depends on 9)

The Vernier permanent magnet linear generator as defined in claim 9 wherein an active longitudinal length of each stator is 2*xps where xps is a single segment stator winding pole pitch and xps=11*xp where xp is a translator magnet pole pitch.

### Claim 14 (depends on 13)

The Vernier permanent magnet linear generator as defined in claim 13 wherein a stator slot/tooth pitch sp is defined by sp/(3*Q)=xps/6 where Q is a value for a balanced three phase winding set number of slots per pole per phase.

### Claim 15 (depends on 14)

The Vernier permanent magnet linear generator as defined in claim 14 wherein a slot fraction sf=0.6 comprises a ratio of a slot opening so to the slot pitch sp.

### Claim 16 (depends on 14)

The Vernier permanent magnet linear generator as defined in claim 14 wherein a slot fraction sf being 0.4≤sf≤0.8 comprises a ratio of a slot opening so to a slot pitch Sp.

### Claim 17 (depends on 14)

The Vernier permanent magnet linear generator as defined in claim 14 wherein, the translator magnet pole pitch xp=32.72 mm and the single segment stator winding pole pitch xps=360 mm and a magnet longitudinal length xm=12.5 mm, a slot opening so=36 mm, the slot pitch sp=60 mm and the tooth width tw=24 mm.

### Claim 18 (depends on 14)

The Vernier permanent magnet linear generator as defined in claim 14 wherein xp is a range of 50% to 200% of 32.72 mm and xps is a range of 50% to 200% of 360 mm.

### Claim 19

A wave energy converter comprising:
a floating body;
a reaction body engaging the floating body, said reaction body static or oscillating out of phase relative to the floating body;
a translator having
a plurality of translator modules oriented in a vertical array, a least a portion of said plurality of translator modules having permanent magnets with a magnet pole pitch xp;
supports at lateral edges of the plurality of translator modules;
a rod connected to the supports for attachment to the floating body, said floating body reciprocating the translator in a longitudinal direction;
two stators supported on the reaction body, said stators oppositely spaced from the vertical array of translator modules by an air gap and offset by one half slot pitch, said stators having three phase integral-slot stator windings with a stator winding pole pitch xps magnetically interacting with a magnetic field induced by the translator permanent magnets;
wherein, xps divided by xp is an odd integer, not evenly divisible by 3.
