# US 10,871,096 B1 · Reactive cyclic induction system and method for reducing pollutants in marine diesel exhaust

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- Number: US 10,871,096 B1
- Document ID: US10871096B1
- Status: Granted
- Kind: B1
- Application number: 16/860,056
- Filed: 2020-04-27
- Granted: 2020-12-22
- Earliest claimed: 2020-04-27
- Assignees: Steg Technology, Inc.
- Applicants: Walter Schulz
- Inventors: Walter Schulz
- Web page: https://patentgrep.com/patent/US10871096B1

## CPC

- F01N 3/04: using liquids
- F01N 3/206: {Adding periodically or continuously substances to exhaust gases for promoting purification, e.g. catalytic material in liquid form, NOx reducing agents}
- F01N 3/01: by means of electric or electrostatic separators
- F01N 3/0892: {Electric or magnetic treatment, e.g. dissociation of noxious components}
- F01N 3/2013: {using electric or magnetic heating means}
- F01N 3/2892: {Exhaust flow directors or the like, e.g. upstream of catalytic device}
- F01N 3/30: Arrangements for supply of additional air (control, e.g. using by-passes or variable air pump drives, F01N3/22)
- F01N 13/004: {specially adapted for marine propulsion, i.e. for receiving simultaneously engine exhaust gases and engine cooling water (for submerged exhausting F01N13/12; treating exhaust by using liquids F01N3/04)}
- F01N 13/0093: {the purifying devices are of the same type}
- F01N 2240/20: a flow director or deflector
- F01N 2570/04: Sulfur or sulfur oxides
- F01N 2570/12: Hydrocarbons
- F01N 2570/14: Nitrogen oxides
- F01N 2590/02: for marine vessels or naval applications
- F01N 2610/01: the substance being catalytic material in liquid form
- F01N 2610/102: after addition to exhaust gases, e.g. by a passively or actively heated surface in the exhaust conduit
- F01N 2610/1433: Pumps
- Y02A 50/20: Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
- Y02T 10/12: Improving ICE efficiencies
- F01N: GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES (arrangements in connection with gas exhaust of propulsion units in vehicles B60K13/00; combustion-air intake silencers specially adapted for, or arranged on, internal-combustion engines F02M35/00; protecting against, or damping, noise in general G10K11/16)
- Y02A: TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02T: CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION

## Abstract

A system and method for reduction of Nitrogen Oxide emissions from marine engines by converting Nitrogen Oxide into Nitrogen is disclosed. The modular reactive cyclic induction apparatus connects to the exhaust of a conventional diesel marine engine and uses air pressure and the sodium chloride in seawater to create a molecular reaction to break down Nitrogen Oxide into Nitrogen by use of an induction apparatus. The system can also include a loop for removing Carbon Dioxide through electrolysis, and removes other environmental pollutants as well, including for example Sulphur oxides, hydrocarbons, and particulate matter during the process.

## Claims

### Claim 1

A system for reducing pollutants from marine exhaust comprising:
a hose including a first end configured and dimensioned to connect to the exhaust of a marine diesel engine and a second end opposite the first end;
a plurality of air lines configured and dimensioned to deliver compressed air therethrough;
an air compressor operatively connected to one or more of the plurality of airlines;
an air pressurized filter unit including a first enclosure constructed and arranged to receive the second end of the hose, and including a cavity through which pressurized air is injected forcing the exhaust to flow through one or more filters constructed and arranged to filter out one or more pollutants;
an inlet tube configured to draw seawater from the sea and operatively connected to one or more water lines;
a pump constructed and arranged to pump the seawater through the one or more water lines;
an induction apparatus including a tank configured and dimensioned to hold seawater and supporting a mixing component constructed and arranged to mix the seawater with the exhaust, the induction apparatus being operatively connected to the air pressurized filter unit;
and wherein during use the marine exhaust is routed through the system by the compressed air and is received within both the air pressurized filter unit to remove a first set of pollutants selected from the group consisting of Sulfur Oxides, Hydrogen Carbons, and Particulate Matter, and is received within the induction unit to remove a second set of pollutants including NOx.

### Claim 2 (depends on 1)

The system of claim 1, further comprising a shuttle mechanism including a valve movable between a closed position and an open position, and wherein the hose is operatively connected to the shuttle mechanism.

### Claim 3 (depends on 2)

The system of claim 2, further comprising a pressure monitor that monitors the air pressure in the system, wherein when the pressure from the exhaust of the engine reaches a sufficient level the valve opens and when the pressure is below a certain acceptable level the pressure monitor signals the valve to close.

### Claim 4 (depends on 1)

The system of claim 1, further comprising an exhaust manifold including a heating coil constructed and arranged to receive the exhaust and engine seawater, and wherein the exhaust manifold heats the seawater that is circulated through the manifold.

### Claim 5 (depends on 4)

The system of claim 4, wherein the exhaust is directed from the exhaust manifold into the pressurized filter unit, while the heated seawater is transferred directly into the tank of the induction unit.

### Claim 6 (depends on 4)

The system of claim 4, wherein the induction apparatus further comprises a manifold including a heating coil to provide additional heating to the seawater circulating therein.

### Claim 7 (depends on 4)

The system of claim 4, further comprising an electrolysis accelerator including a positive anode, a negative cathode and a battery for creating a DC current to accelerate the removal of NOx when the exhaust is received within the induction unit.

### Claim 8 (depends on 7)

The system of claim 7, wherein the second set of pollutants includes CO2 and the induction unit further includes calcium oxide supported within the tank, wherein as the seawater is churned within the tank it contacts and dissolves the calcium oxide into the seawater in order to convert CO2 into calcium bicarbonate.

### Claim 9 (depends on 8)

The system of claim 8, wherein the calcium oxide is in the form of lime comprising about 50% calcium.

### Claim 10 (depends on 1)

The system of claim 1, further comprising a diverter valve movable between an open and a closed position and positioned within a discharge tube, wherein in the open position the mixture of seawater and exhausted is discharged out of the ship and in the closed position the mixture is recirculated through a recirculation pipe constructed and arranged to recirculate and loop back through the induction unit when NOx emissions have not been sufficiently reduced.

### Claim 11 (depends on 10)

The system of claim 10, further comprising a gauge constructed and arranged to measure the NOx emissions of the seawater and exhaust mixture within the induction unit and signal the diverter valve to remain open to discharge the mixture if the NOx emissions have been met, and to close the diverter valve to recirculate the mixture through recirculating pipe if the NOx emissions have not been sufficiently reduced.

### Claim 12 (depends on 10)

The system of claim 10, further comprising additional induction units and wherein the mixture of seawater and exhaust are recirculated through the additional induction units by the recirculation pipe.

### Claim 13 (depends on 1)

The system of claim 1, further comprising a sodium chloride reserve tank and a saltwater reserve feed pipe constructed and arranged to add salt into the tank of the induction unit in brackish and low sodium chloride seawater areas.

### Claim 14 (depends on 1)

The system of claim 1, wherein the mixing component comprises a rotating screw helix turned by a shaft driven by a motor.

### Claim 15

A system for reducing pollutants from marine exhaust comprising:
a hose including a first end configured and dimensioned to connect to the exhaust of a marine diesel engine and a second end opposite the first end;
an exhaust manifold including a heating coil constructed and arranged to receive the exhaust and engine seawater from the hose, and wherein the exhaust manifold heats the seawater that is circulated through the manifold;
an inlet tube configured to draw seawater from the sea and operatively connected to one or more water lines;
a pump constructed and arranged to pump the seawater through the one or more water lines;
an induction apparatus including a tank configured and dimensioned to hold seawater and a mixing component constructed and arranged to mix the seawater with the exhaust received within the tank from a second hose; and
wherein during use the heated seawater is transferred from the exhaust manifold into the tank of the induction unit and the marine exhaust is received within the induction unit from a separate hose and mixed with the heated seawater to remove a set of pollutants including NOx.

### Claim 16 (depends on 15)

The system of claim 15, further comprising an electrolysis accelerator including a positive anode, a negative cathode and a battery for creating a DC current to accelerate the removal of NOx when the exhaust is received within the induction unit.

### Claim 17 (depends on 16)

The system of claim 16, wherein the induction unit further includes calcium oxide supported within the tank, wherein as the seawater is churned within the tank it contacts and dissolves the calcium oxide into the seawater to convert CO2 into calcium bicarbonate.

### Claim 18 (depends on 17)

The system of claim 17, wherein the calcium oxide is in the form of lime comprising about 50% calcium.

### Claim 19 (depends on 15)

The system of claim 15, further comprising:
a plurality of air lines configured and dimensioned to deliver compressed air through the system;
an air compressor operatively connected to one or more of the plurality of airlines; and
an air pressurized filter unit including a first enclosure constructed and arranged to receive the marine exhaust from the exhaust manifold, and including a cavity through which pressurized air is injected forcing the exhaust to flow through one or more filters constructed and arranged to filter out one or more pollutants prior to the marine exhaust entering the tank of the induction apparatus.

### Claim 20 (depends on 15)

The system of claim 15, further comprising a sodium chloride reserve tank and a saltwater reserve feed pipe constructed and arranged to add salt into the tank of the induction unit in brackish and low sodium chloride seawater areas.

### Claim 21 (depends on 15)

The system of claim 15, wherein the mixing component comprises a rotating screw helix turned by a shaft driven by a motor.
