# US 10,871,004 B2 · High-intensity, telescoping light tower with safety features

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- Number: US 10,871,004 B2
- Document ID: US10871004B2
- Status: Granted
- Kind: B2
- Application number: 16/787,252
- Filed: 2020-02-11
- Published: 2020-08-06
- Granted: 2020-12-22
- Earliest claimed: 2016-04-08
- Assignees: Boss Ltg, Inc.
- Applicants: Boss Ltg, Inc.
- Inventors: Walter Chambers; Todd Chambers; Layne P. Yander
- Web page: https://patentgrep.com/patent/US10871004B2

## CPC

- E04H 12/182: {telescopic (locking of telescopic systems in general F16B7/10)}
- F21L 14/04: carried on wheeled supports
- F21L 4/02: characterised by the provision of two or more light sources
- F21V 21/30: Pivoted housings or frames
- F21W 2131/10: Outdoor lighting
- E04H: BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL (foundations E02D)
- F21L: LIGHTING DEVICES OR SYSTEMS THEREOF, BEING PORTABLE OR SPECIALLY ADAPTED FOR TRANSPORTATION
- F21V: FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21W: INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO USES OR APPLICATIONS OF LIGHTING DEVICES OR SYSTEMS

## Abstract

A mobile lighting device is disclosed with extendable boom sections. The boom sections are stored in a horizontal position and then pivot to a vertical position before being extended upward. A light section is positioned at the uppermost end of the last extendable boom section. A variety of safety features are also disclosed.

## Claims

### Claim 1

A light tower including:
a. a mobile trailer having a frame;
b. a primary boom pivotally mounted to the frame;
c. a pivot system affixed to the frame and activated by a pivot controller to pivot the primary boom between a first transport position and a second operating position;
d. a light section having an array of lights affixed to an uppermost portion of the primary boom when the primary boom is in the second position, the light section operatively attached to a power source to operate the array of lights; and
e. a stop limit switch affixed to the frame and positioned to be triggered when the primary boom is pivoted by the pivot system into the second position, wherein triggering the stop limit switch deactivates the pivot system.

### Claim 2 (depends on 1)

The light tower of claim 1 wherein the pivot system comprises a pivot winch operatively attached to the primary boom by cables; the pivot winch when activated by the pivot controller pivots the primary boom between the first transport position and the second operating position.

### Claim 3 (depends on 1)

The light tower of claim 1 wherein the pivot system comprises a hydraulic system with fluid reservoir operatively connected to a pivot cylinder affixed to the frame and the primary boom; the pivot cylinder when activated by the pivot controller pivots the primary boom between the first transport position and the second operating position.

### Claim 4 (depends on 1)

The light tower of claim 1 wherein the mobile trailer having a frame comprises a trailer frame mounted on a wheel and axle assembly, a tower post vertically affixed to the trailer frame for attaching the primary boom to the frame.

### Claim 5 (depends on 1)

The light tower of claim 1 further comprising a spring mounted to the frame, the spring being positioned to contact and resist the primary boom before the primary boom is pivoted into the second position.

### Claim 6 (depends on 1)

The light tower of claim 1 further comprising a wind speed sensor attached to the light tower proximate the light section and operatively attached to a wind warning signal, wherein when the primary boom is in the operating position and the velocity of wind as determined by the wind speed sensor exceeds a predeterminer amount, the wind warning signal is activated.

### Claim 7

A light tower including:
a. a mobile trailer having a frame;
b. a primary boom pivotally mounted to the frame;
c. at least one extension boom connected to the primary boom;
c. a telescoping system affixed to the frame and activated by a telescoping controller to extend and retract the at least one extension boom between a first retracted position and a second extended position;
d. a light section having an array of lights affixed to an uppermost portion of the extension boom when the primary boom is in an operating position, the light section operatively attached to a power source to operate the array of lights; and
e. an up limit switch affixed to the frame and positioned to be triggered when the at least one extension boom is extended by the telescoping system into the second position; wherein triggering the up limit switch deactivates the telescoping system.

### Claim 8 (depends on 7)

The light tower of claim 7 wherein the telescoping system comprises a vertical extension winch operatively attached to the primary boom and the at least one extension boom by cables; the vertical extension winch when activated by the telescoping controller extends and retracts the at least one extension boom between the first retracted position and the second extended position.

### Claim 9 (depends on 7)

The light tower of claim 7 wherein the telescoping system comprises a hydraulic system with fluid reservoir operatively connected to a telescoping hydraulic cylinder affixed to the at least one extension boom and the primary boom;
the telescoping hydraulic cylinder when activated by the telescoping controller extends and retracts the at least one extension boom between the first retracted position and the second extended position.

### Claim 10 (depends on 7)

The light tower of claim 7 further including a warning signal activated when the telescoping controller activates the telescoping system.

### Claim 11 (depends on 7)

The light tower of claim 7 further comprising a boom extension lock having
(a) a boom locking cam that extends to lock one of the at least one extension boom in the second position;
(b) a solenoid operatively connected to the boom locking cam, the solenoid moving the boom locking cam in a first direction when the solenoid is energized; and
(c) a biasing spring operatively connected to the boom locking cam to move the boom locking cam in a second direction when the solenoid is not energized.

### Claim 12 (depends on 11)

The light tower of claim 11 wherein the solenoid retracts the boom locking cam when energized, and the biasing spring extends the boom locking cam when the solenoid is not energized.

### Claim 13 (depends on 11)

The light tower of claim 11 wherein when the up limit switch is triggered the boom locking cam locks at least one extension boom in the second position.

### Claim 14 (depends on 7)

The light tower of claim 7 further comprising a wind speed sensor attached to the light tower proximate the light section and operatively attached to a wind warning signal, wherein when the primary boom is in the operating position and the velocity of wind as determined by the wind speed sensor exceeds a predeterminer amount, the wind warning signal is activated.

### Claim 15 (depends on 7)

The light tower of claim 7 further comprising a wind speed sensor attached to the light tower proximate the light section and operatively attached to the telescoping system, wherein when the at least one extension boom is in the second position and the velocity of wind as determined by the wind speed sensor exceeds a predeterminer amount, the wind speed sensor activates the telescoping system to retract the at least one extension boom into the first position.

### Claim 16 (depends on 7)

The light tower of claim 7 further comprising a mechanical stop affixed to the at least one extension boom to engage with a clip affixed to the primary boom, the engagement of the mechanical stop with the clip prevents overextension of the at least one extension boom from the primary boom beyond a predetermined position.

### Claim 17 (depends on 16)

The light tower of claim 16 further comprising a second mechanical stop affixed to a second extension boom to engage with a second clip affixed to a first extension boom, the engagement of the second mechanical stop with the second clip prevents overextension of the second extension boom from the first extension boom beyond a predetermined position.

### Claim 18 (depends on 7)

The light tower of claim 7 further comprising a down limit switch affixed to the frame and positioned to be triggered when the at least on extension boom is retracted by the telescoping system into the first position, wherein triggering the down limit switch deactivates the telescoping system.

### Claim 19 (depends on 1)

The light tower of claim 1 further comprising a second stop limit switch affixed to the frame and positioned to be triggered when the primary boom is pivoted by the pivot system into the first position, wherein triggering the second stop limit switch deactivates the pivot system.

### Claim 20 (depends on 1)

The light tower of claim 1 further comprising at least one extension boom connected to the primary boom; a telescoping system affixed to the frame and activated by a telescoping controller to extend and retract the at least one extension boom between a first retracted position and a second extended position; wherein the light section is affixed to an uppermost portion of the at least one extension boom when the primary boom is in the second operating position.

### Claim 21 (depends on 1)

The light tower of claim 1 further comprising a wind speed sensor attached to the light tower proximate the light section and operatively attached to the pivot system, wherein when the primary boom is in the second operating position and the velocity of wind as determined by the wind speed sensor exceeds a predeterminer amount, the wind speed sensor activates the pivot system to pivot the primary boom into the first operating position.