Procatalyst and polymerization process using the same
AssigneeDow Global Technologies LLC
InventorsRuth Figueroa, Johnathan Delorbe, Phillip P. Fontaine, Jerzy Klosin, Ravi Shankar, Matthew Yonkey
Life of this patent
Estimating the term…
Abstract
A procatalyst for the polymerization of ethylene and optionally one or more alpha-olefins having the structure shown in formula (I) below. Formula (I) is provided. Also provided is a polymerization process using the inventive procatalyst.
Claims14
A procatalyst for the polymerization of ethylene and optionally one or more alpha-olefins having the structure shown in formula (I) below:
- wherein:
- M is titanium, zirconium, or hafnium, each independently being in a formal oxidation state of +2, +3, or +4;
- and n is an integer of from 0 to 3, and wherein when n is 0, X is absent;
- and
- each X independently is a monodentate ligand that is neutral, monoanionic, or dianionic;
- or two Xs are taken together to form a bidentate ligand that is neutral, monoanionic, or dianionic;
- and X and n are chosen in such a way that the metal-ligand complex of formula (I) is, overall, neutral;
- and
- each Z independently is O, S, N(C1-C40)hydrocarbyl, or P(C1-C40)hydrocarbyl;
- and
- L is (C2-C40)hydrocarbylene or (C2-C40)heterohydrocarbylene, wherein the (C2-C40)hydrocarbylene has a portion that comprises a 2-carbon atom to 10-carbon atom linker backbone linking the Z atoms in formula (I) (to which L is bonded) and the (C2-C40)heterohydrocarbylene has a portion that comprises a 3-atom to 10-atom linker backbone linking the Z atoms in formula (I), wherein each of the 3 to 10 atoms of the 3-atom to 10-atom linker backbone of the (C2-C40)heterohydrocarbylene independently is a carbon atom or heteroatom, wherein each heteroatom independently is O, S, S(O), S(O)2, Si(RC)2, Ge(RC)2, P(RP), or N(RN), wherein independently each RC is selected from the group consisting of (C1-C40)hydrocarbyl, each RP is (C1-C40)hydrocarbyl;
- and each RN is (C1-C40)hydrocarbyl or absent;
- and
- R1-16 are each independently selected from the group consisting of a (C1-C40)hydrocarbyl, (C1-C40)heterohydrocarbyl, Si(RC)3, Ge(RC)3, P(RP)2, N(RN)2, ORC, SRC, NO2, CN, CF3, RCS(O)—, RCS(O)2—, (RC)2C═N—, RCC(O)O—, RCOC(O)—, RCC(O)N(R)—, (RC)2NC(O)—, halogen atom, hydrogen atom, and any combination thereof, provided that
- at least one of the R1-R16 is —Si(Y1)(Y2)(Y3) or (C1-C40)heterohydrocarbyl substituted with —Si(Y1)(Y2)(Y3);
- Y1 is a (C3-C40)hydrocarbyl;
- Y2 is a (C1-C40)hydrocarbyl;
- Y3 is a (C1-C40)hydrocarbyl, with the further proviso that Y1, Y2 and Y3 are not all isopropyl groups;
- and
- each of the hydrocarbyl, heterohydrocarbyl, Si(RC)3, Ge(RC)3, P(RP)2, N(RN)2, ORC, SRC, RCS(O)—, RCS(O)2—, (RC)2C═N—, RCC(O)O—, RCOC(O)—, RCC(O)N(R)—, (RC)2NC(O)—, hydrocarbylene, and heterohydrocarbylene groups independently is unsubstituted or substituted with one or more RS substituents, each RS independently is a halogen atom, polyfluoro substitution, perfluoro substitution, unsubstituted (C1-C18)alkyl, F3C—, FCH2O—, F2HCO—, F3CO—, R3Si—, R3Ge—, RO—, RS—, RS(O)—, RS(O)2—, R2P—, R2N—, R2C═N—, NC—, RC(O)O—, ROC(O)—, RC(O)N(R)—, or R2NC(O)—, or two of the RS are taken together to form an unsubstituted (C1-C18)hydrocarbylene wherein each R independently is an unsubstituted (C1-C18)hydrocarbyl;
- and
- optionally two or more R groups of the R1-16 groups (for example, from R1-8, R9-16) can combine together into ring structures with such ring structures having from 2 to 50 atoms in the ring excluding any hydrogen atoms.
A polymerization process for producing ethylene based polymers comprising polymerizing ethylene and optionally one or more a-olefins in the presence of a catalyst system in a reactor system having one or more reactors, wherein the catalyst system comprises
- one or more procatalysts comprising a metal-ligand complex of formula (I) below:
- wherein:
- M is titanium, zirconium, or hafnium, each independently being in a formal oxidation state of +2, +3, or +4;
- and n is an integer of from 0 to 3, and wherein when n is 0, X is absent;
- and
- each X independently is a monodentate ligand that is neutral, monoanionic, or dianionic;
- or two Xs are taken together to form a bidentate ligand that is neutral, monoanionic, or dianionic;
- and X and n are chosen in such a way that the metal-ligand complex of formula (I) is, overall, neutral;
- and
- each Z independently is O, S, N(C1-C40)hydrocarbyl, or P(C1-C40)hydrocarbyl;
- and
- L is (C2-C40)hydrocarbylene or (C2-C40)heterohydrocarbylene, wherein the (C2-C40)hydrocarbylene has a portion that comprises a 2-carbon atom to 10-carbon atom linker backbone linking the Z atoms in formula (I) (to which L is bonded) and the (C2-C40)heterohydrocarbylene has a portion that comprises a 3-atom to 10-atom linker backbone linking the Z atoms in formula (I), wherein each of the 3 to 10 atoms of the 3-atom to 10-atom linker backbone of the (C2-C40)heterohydrocarbylene independently is a carbon atom or heteroatom, wherein each heteroatom independently is O, S, S(O), S(O)2, Si(RC)2, Ge(RC)2, P(RP), or N(RN), wherein independently each RC is selected from the group consisting of (C1-C40)hydrocarbyl, each RP is (C1-C40)hydrocarbyl;
- and each RN is (C1-C40)hydrocarbyl or absent;
- and
- R1-16 are each independently selected from the group consisting of a (C1-C40)hydrocarbyl, (C1-C40)heterohydrocarbyl, Si(RC)3, Ge(RC)3, P(RP)2, N(RN)2, ORC, SRC, NO2, CN, CF3, RCS(O)—, RCS(O)2—, (RC)2C═N—, RCC(O)O—, RCOC(O)—, RCC(O)N(R)—, (RC)2NC(O)—, halogen atom, hydrogen atom, and any combination thereof, provided that at least one of the R1-R16 is —Si(Y1)(Y2)(Y3) or (C1-C40)heterohydrocarbyl substituted with —Si(Y1)(Y2)(Y3);
- Y1 is a (C3-C40)hydrocarbyl;
- Y2 is a (C1-C40)hydrocarbyl;
- Y3 is a (C1-C40)hydrocarbyl, with the further proviso that Y1, Y2 and Y3 are not all isopropyl groups;
- and
- each of the hydrocarbyl, heterohydrocarbyl, Si(RC)3, Ge(RC)3, P(RP)2, N(RN)2, ORC, SRC, RCS(O)—, RCS(O)2—, (RC)2C═N—, RCOC(O)—,RCC(O)N(R)—, (RC)2NC(O)—, hydrocarbylene, and heterohydrocarbylene groups independently is unsubstituted or substituted with one or more RS substituents, each RS independently is a halogen atom, polyfluoro substitution, perfluoro substitution, unsubstituted (C1-C18)alkyl, F3C—, FCH2O—, F2HCO—, F3CO—, R3Si—, R3Ge—, RO—, RS—, RS(O)—, RS(O)2—, R2P—, R2N—, R2C═N—, NC—, RC(O)O—, ROC(O)—, RC(O)N(R)—, or R2NC(O)—, or two of the RS are taken together to form an unsubstituted (C1-C18)hydrocarbylene wherein each R independently is an unsubstituted (C1-C18)hydrocarbyl;
- and
- optionally two or more R groups of the R1-16 groups (for example, from R1-8, R9-16) can combine together into ring structures with such ring structures having from 2 to 50 atoms in the ring excluding any hydrogen atoms.
Dependencies are inferred from the claim text.