# US 10,870,068 B2 · Process and apparatus for recovering light hydrocarbons by sponge absorption

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- Number: US 10,870,068 B2
- Document ID: US10870068B2
- Status: Granted
- Kind: B2
- Application number: 15/997,607
- Filed: 2018-06-04
- Published: 2018-10-04
- Granted: 2020-12-22
- Earliest claimed: 2015-12-29
- Assignees: Uop LLC
- Applicants: Uop LLC
- Inventors: Kiran Ladkat; Hemant Mahajan; Neeraj Tiwari
- Web page: https://patentgrep.com/patent/US10870068B2

## CPC

- B01D 3/143: {by two or more of a fractionation, separation or rectification step}
- B01D 3/346: {the gas being used for removing vapours, e.g. transport gas}
- B01D 53/1462: {Removing mixtures of hydrogen sulfide and carbon dioxide}
- C01B 3/56: by contacting with solids; Regeneration of used solids
- C10L 3/101: {Removal of contaminants}
- C10L 3/12: Liquefied petroleum gas {(liquefying by pressure and cold treatment F25J)}
- B01D 2256/16: Hydrogen
- B01D 2256/24: Hydrocarbons
- B01D 2257/108: Hydrogen
- B01D 2257/702: Hydrocarbons
- C01B 2203/0405: Purification by membrane separation
- C01B 2203/065: using hydrotreating, e.g. hydrogenation, hydrodesulfurisation
- C01B 2203/146: At least two purification steps in series
- C10G 49/22: Separation of effluents
- C10G 70/041: {by distillation}
- C10L 3/102: {of acid contaminants}
- C10L 2290/541: Absorption of impurities during preparation or upgrading of a fuel
- C10L 2290/543: Distillation, fractionation or rectification for separating fractions, components or impurities during preparation or upgrading of a fuel
- C10L 2290/545: Washing, scrubbing, stripping, scavenging for separating fractions, components or impurities during preparation or upgrading of a fuel
- Y02P 20/151: Reduction of greenhouse gas [GHG] emissions, e.g. CO2
- B01D: SEPARATION (separating solids from solids by wet methods B03B, B03D; by pneumatic jigs or tables B03B; by other dry methods B07; magnetic or electrostatic separation of solid materials from solid materials or fluids, separation by high-voltage electric fields B03C; centrifuges, vortex apparatus B04; presses per se for squeezing-out liquid from liquid-containing material B30B9/02; treatment of water C02F, e.g. softening by ion-exchange C02F1/42; {arrangements of air intake cleaners in gas turbine plants F02C7/05} ; arrangements or mounting of filters in air-conditioning, air-humidification or ventilation F24F13/28)
- C01B: NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; {METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C}
- C10L: FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
- C10G: CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION (cracking to hydrogen or synthesis gas C01B; cracking or pyrolysis of hydrocarbon gases to individual hydrocarbons or mixtures thereof of definite or specified constitution C07C; cracking to cokes C10B); RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- Y02P: CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS

## Abstract

A gas stream comprising LPG and naphtha hydrocarbons is absorbed with a sponge absorbent to recover LPG and naphtha hydrocarbons. The gas stream may comprise stripper off gas and/or PSA tail gas. An absorbent stream may be a stripped stream. The stripper off gas stream and the stripped stream may be obtained from a stripper that is downstream of a hydroprocessing unit.

## Claims

### Claim 1

A process for recovering hydrogen and hydrocarbons comprising:
adsorbing impurities from hydrogen in a gaseous stream to provide a hydrogen stream and a tail gas stream comprising hydrocarbons;
absorbing LPG hydrocarbons from said tail gas stream to produce an absorbent stream and an absorption stream comprising LPG and hydrogen; and
absorbing LPG hydrocarbons from said absorption stream to provide an absorption off-gas stream and a hydrocarbon-rich absorption stream.

### Claim 2 (depends on 1)

The process of claim 1 further comprising hydroprocessing a hydrocarbon feed stream in a hydroprocessing reactor to provide a hydroprocessing effluent stream; and separating said hydroprocessing effluent stream to provide said gaseous stream and a liquid stream.

### Claim 3 (depends on 2)

The process of claim 2 further comprising stripping said liquid stream to provide a stripped hydroprocessed stream and absorbing LPG hydrocarbons from said absorption stream by contact with said stripped hydroprocessed stream.

### Claim 4 (depends on 3)

The process of claim 3 wherein stripping said liquid stream further provides a stripper off-gas stream and absorbing hydrocarbons from said stripper off-gas stream and said tail gas stream.

### Claim 5 (depends on 4)

The process of claim 4 further comprising absorbing acid gases from said stripper off-gas stream before absorbing hydrocarbons from said stripper off-gas stream.

### Claim 6 (depends on 1)

The process of claim 1 further comprising fractionating said absorbent stream to provide a hydrocarbon stream and absorbing LPG hydrocarbons from said tail gas stream by contact with said hydrocarbon stream.

### Claim 7 (depends on 1)

The process of claim 1 further comprising compressing said absorption off-gas stream and adsorbing impurities from hydrogen in said absorption off-gas stream to provide a hydrogen stream and a tail gas stream comprising hydrocarbons.

### Claim 8 (depends on 4)

The process of claim 4 wherein stripping said liquid stream further provides an overhead stream, condensing said overhead stream to provide said stripper off-gas stream and an overhead liquid stream and combining said overhead liquid stream with said absorbent stream.

### Claim 9 (depends on 2)

The process of claim 2 further comprising stripping said hydrocarbon rich absorption stream along with said liquid stream.

### Claim 10

A process for recovering hydrogen and hydrocarbons comprising:
absorbing LPG hydrocarbons from a stripper off gas stream to produce an absorbent stream and an absorption stream comprising LPG and hydrogen;
absorbing LPG hydrocarbons from said absorption stream to provide an absorption off-gas stream and a hydrocarbon-rich absorption stream; and
adsorbing impurities from hydrogen in said absorption off-gas stream to provide a hydrogen stream and a tail gas stream comprising hydrocarbons.

### Claim 11 (depends on 10)

The process of claim 10 further comprising hydroprocessing a hydrocarbon feed stream in a hydroprocessing reactor to provide a hydroprocessing effluent stream; and separating said hydroprocessing effluent stream to provide a gaseous stream and a liquid stream.

### Claim 12 (depends on 11)

The process of claim 11 further comprising stripping said liquid stream to provide a stripped hydroprocessed stream and absorbing LPG hydrocarbons from said absorption stream by contact with said stripped hydroprocessed stream.

### Claim 13 (depends on 12)

The process of claim 12 further comprising absorbing acid gases from said stripper off-gas stream before absorbing hydrocarbons from said stripper off-gas stream.

### Claim 14 (depends on 10)

The process of claim 10 further comprising fractionating said absorbent stream to provide a hydrocarbon stream and absorbing LPG hydrocarbons from said stripper off gas stream by contact with said hydrocarbon stream.

### Claim 15 (depends on 10)

The process of claim 10 further comprising compressing said absorption off-gas stream and adsorbing impurities from hydrogen in said absorption off-gas stream to provide a hydrogen stream and a tail gas stream comprising hydrocarbons.

### Claim 16 (depends on 12)

The process of claim 12 wherein stripping said liquid stream further provides an overhead stream, condensing said overhead stream to provide said stripper off-gas stream and an overhead liquid stream and combining said overhead liquid stream with said absorbent stream.

### Claim 17 (depends on 11)

The process of claim 11 further comprising stripping said hydrocarbon rich absorption stream with said liquid stream.

### Claim 18

An apparatus comprising:
a first absorber in communication with an overhead line of a stripper and in downstream communication with a PSA unit;
a second absorber in communication with an overhead line of said first absorber and a bottoms line of said stripper; and
a fractionation column in downstream communication with said first absorber column via a bottoms line and first absorber column being in downstream communication with the fractionation column.

### Claim 19 (depends on 18)

The apparatus of claim 18 wherein said bottoms line bypasses said second absorber.
