# US 10,865,852 B2 · Powertrain with cycloidal mechanism having reinforced contact surfaces

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- Number: US 10,865,852 B2
- Document ID: US10865852B2
- Status: Granted
- Kind: B2
- Application number: 15/919,462
- Filed: 2018-03-13
- Published: 2019-09-19
- Granted: 2020-12-15
- Earliest claimed: 2018-03-13
- Assignees: Schaeffler Technologies AG & Co. KG
- Applicants: Schaeffler Technologies AG & Co. KG
- Inventors: Carsten Ohr; Peter Eisenhauer
- Web page: https://patentgrep.com/patent/US10865852B2

## CPC

- F16H 1/32: in which the central axis of the gearing lies inside the periphery of an orbital gear
- B60K 1/00: Arrangement or mounting of electrical propulsion units (B60K7/00 takes precedence; arrangement or mounting of plural diverse prime-movers for mutual or common propulsion B60K6/00)
- B60K 7/0007: {the motor being electric}
- B60K 17/046: {with planetary gearing having orbital motion}
- B60K 17/145: {the electric gearing being disposed in or adjacent to traction wheel}
- B60K 2001/001: {one motor mounted on a propulsion axle for rotating right and left wheels of this axle}
- B60K 2007/0092: {the motor axle being coaxial to the wheel axle}
- F16H 48/06: with gears having orbital motion
- F16H 2001/325: {comprising a carrier with pins guiding at least one orbital gear with circular holes}
- F16H: GEARING
- B60K: ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES

## Abstract

A powertrain, such as a vehicular electric powertrain, includes a cycloidal speed reducer configured to reduce a speed of an output of a traction motor. The cycloidal speed reducer includes an input member configured to couple with the output of the traction motor. A cycloidal disc has a main body made of a first material and defining a plurality of circumferentially-arranged holes extending through the body. The cycloidal disc has a plurality of inserts each extending through one of the holes. The inserts are made of a second material. A plurality of circumferentially-arranged pins are each disposed in one of the holes and contacting one of the inserts. The inserts provide reinforcement in contact areas between the disc and the pins.

## Claims

### Claim 1

An electric powertrain for a vehicle, the electric powertrain comprising:
a cycloidal speed reducer configured to reduce a speed of an output of a traction motor, the cycloidal speed reducer including
an input member configured to couple with the output of the traction motor,
a cycloidal disc having a main body made of a first material and defining a plurality of circumferentially-arranged holes extending through the body, the cycloidal disc further having a plurality of inserts each extending through one of the holes and being made of a second material, and
a plurality of circumferentially-arranged pins each disposed in one of the holes and contacting one of the inserts.

### Claim 2 (depends on 1)

The electric powertrain of claim 1, further comprising a differential including a case connected to each of the pins.

### Claim 3 (depends on 1)

The electric powertrain of claim 1, wherein the second material is different from the first material.

### Claim 4 (depends on 3)

The electric powertrain of claim 3, wherein the second material is steel.

### Claim 5 (depends on 1)

The electric powertrain of claim 1, wherein the main body includes a plurality of lobes circumferentially arranged about a perimeter thereof, and wherein an outer ring is secured to the perimeter and extends about the lobes.

### Claim 6 (depends on 5)

The electric powertrain of claim 5, wherein the outer ring is made of a material different than the first material.

### Claim 7 (depends on 5)

The electric powertrain of claim 5, wherein the main body of the cycloidal disc includes a pair of spaced-apart plates.

### Claim 8 (depends on 5)

The electric powertrain of claim 5, wherein the outer ring is welded to the perimeter of the main body.

### Claim 9

A powertrain comprising:
a traction motor including a stator, a rotor, and an output shaft fixed to the rotor; and
a cycloidal speed reducer coupled to the traction motor and including
a ring-pin assembly rotational fixed with the stator, encircling the output shaft, and having a plurality of circumferentially arranged ring pins,
an eccentric cam received on the output shaft,
a cycloidal disc made of a first material and defining (i) a central hole that receives the eccentric cam, (ii) a plurality of lobes circumferentially arranged about a perimeter of the cycloidal disc, and (iii) plurality of circumferentially-arranged holes extending therethrough, and
a plurality of cylindrical inserts made of a second material and each disposed in one of the circumferentially-arranged holes.

### Claim 10 (depends on 9)

The powertrain of claim 9, wherein the second material is different from the first material.

### Claim 11 (depends on 10)

The powertrain of claim 10, wherein the second material is steel.

### Claim 12 (depends on 10)

The powertrain of claim 10, further comprising an outer ring secured to the perimeter of the cycloidal disc and extending over a radial outer surface of the lobes.

### Claim 13 (depends on 12)

The powertrain of claim 12, wherein the outer ring is rolled and formed to shape, and is welded to the perimeter of the cycloidal disc.

### Claim 14 (depends on 12)

The powertrain of claim 12, wherein the outer ring is made of a material that differs from the first material.

### Claim 15 (depends on 12)

The powertrain of claim 12, wherein the cycloidal disc includes a pair of spaced-apart plates both welded to the outer ring.

### Claim 16

A cycloidal disc for an electric powertrain, the cycloidal disc comprising:
a main body made of a first material and defining
a central hole configured to receive an eccentric cam,
a plurality of lobes circumferentially arranged about a perimeter of the main body, and
a plurality of circumferentially-arranged holes extending therethrough;
a central insert made of a second material and secured to the main body in the central hole;
a plurality of inserts made of the second material and each secured to the main body in one of the circumferentially-arranged holes; and
an outer ring made of the second material and extending about the perimeter of the main body and extending over the lobes.

### Claim 17 (depends on 16)

The cycloidal disc of claim 16, wherein the the second material is different from the first material.

### Claim 18 (depends on 16)

The cycloidal disc of claim 16, wherein the second material is steel.

### Claim 19 (depends on 16)

The cycloidal disc of claim 16, wherein the main body is defined by a pair of spaced-apart plates each secured to the outer ring.

### Claim 20 (depends on 19)

The cycloidal disc of claim 19, wherein the plates are welded to the plurality of inserts and to the outer ring.
