# US 10,865,840 B2 · Support hidden sliding caliper

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- Number: US 10,865,840 B2
- Document ID: US10865840B2
- Status: Granted
- Kind: B2
- Application number: 16/369,799
- Filed: 2019-03-29
- Published: 2020-04-30
- Granted: 2020-12-15
- Earliest claimed: 2018-10-25
- Assignees: Akebono Brake Industry Co., Ltd.
- Applicants: Akebono Brake Industry Co., Ltd.
- Inventors: Philip Nathanael Jedele; Gang Lou
- Web page: https://patentgrep.com/patent/US10865840B2

## CPC

- F16D 55/226: in which the common actuating member is moved axially {, e.g. floating caliper disc brakes}
- F16D 55/2265: the axial movement being guided by one or more pins {engaging bores in the brake support or the brake housing}
- F16D 65/0056: {Brake supports}
- F16D 65/0068: {Brake calipers}
- F16D 65/0075: {assembled from a plurality of parts}
- F16D 55/22655: {Constructional details of guide pins}
- F16D 2055/0008: {Brake supports}
- F16D 2055/0016: {Brake calipers}
- F16D 2055/002: {assembled from a plurality of parts}
- F16D: COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES

## Abstract

A floating caliper brake assembly comprising: a caliper housing that is movable between a brake on position and a brake off position; a support bracket at least partially enclosed by the caliper housing and configured to extend around a rotor of a vehicle, the caliper housing being in communication with and movable relative to the support bracket, wherein the caliper housing has one or more fingers that extend radially downward and cover the support bracket so that when the brake assembly is viewed from an outboard side along an axis coaxial with, or substantially parallel to, an axis of rotation of the rotor the support bracket is obscured from view.

## Claims

### Claim 1

A floating caliper brake assembly comprising:
a caliper housing that is movable between a brake on position and a brake off position;
a support bracket at least partially enclosed by the caliper housing and configured to extend around a rotor of a vehicle, the caliper housing being in communication with and movable relative to the support bracket,
wherein the caliper housing has one or more fingers that include a body portion and an extended portion extending from the body portion, the extended portion having a recessed portion configured to receive the support bracket during movement of the caliper housing, the extended portion further including one or more ribs forming a hollow region along an interior surface of the caliper housing; and
wherein the one or more fingers extend radially downward and cover the support bracket so that when the brake assembly is viewed from an outboard side along an axis coaxial with, or substantially parallel to, an axis of rotation of the rotor, the support bracket is obscured from view.

### Claim 2 (depends on 1)

The brake assembly according to claim 1, wherein an outboard portion of the support bracket is covered by the caliper housing and obscured from view, and an inboard portion of the support bracket is covered by the rotor and obscured from view along the axis coaxial with, or substantially parallel to, the axis of rotation of the rotor.

### Claim 3 (depends on 1)

The brake assembly according to claim 1, wherein an area within the caliper housing is greater than an area of the bracket support so that the area of the support bracket is located within the area of the caliper housing.

### Claim 4 (depends on 1)

The brake assembly according to claim 1, wherein an outboard portion of the support bracket is free of a tiebar.

### Claim 5

A floating caliper brake assembly comprising:
a caliper housing including:
one or more fingers
one or more piston bores;
an inner area located between the one or more fingers and the one or more piston bores; and
a support bracket positioned entirely within the inner area of a caliper housing, the caliper housing being slidable relative to the support bracket,
wherein an outboard portion of the support bracket is not visible when the brake assembly is viewed along an axis substantially perpendicular to one or more brake pad assemblies secured within the support bracket, and the one or more brake pad assemblies abut one or more ribs projecting from an inner surface of the caliper housing.

### Claim 6 (depends on 5)

The brake assembly according to claim 5, wherein the outboard portion of the caliper housing includes an extended portion extending from a body portion of the caliper housing to cover the support bracket positioned with the inner area of the caliper housing.

### Claim 7 (depends on 6)

The brake assembly according to claim 6, wherein the extended portion comprises a recessed portion configured to receive the support bracket during movement of the caliper housing.

### Claim 8 (depends on 6)

The brake assembly according to claim 6, wherein the extended portion is integrally formed with the body portion.

### Claim 9 (depends on 5)

The brake assembly according to claim 5, wherein a height of an outboard portion of the caliper housing measured substantially parallel to the one or more brake pad assemblies is greater than a height of the outboard portion of the support bracket.

### Claim 10 (depends on 5)

The brake assembly according to claim 5, wherein the axis substantially perpendicular to the one or more brake pad assemblies is coaxial with, or substantially parallel to, a piston secured in the caliper housing.

### Claim 11 (depends on 5)

The brake assembly according to claim 5, wherein the caliper housing comprises two or more portions secured together.

### Claim 12 (depends on 5)

The brake assembly according to claim 5, wherein the caliper housing is a single, integrally formed structure.

### Claim 13

A floating caliper brake assembly comprising: a support bracket secured within a caliper housing, the caliper housing being slidably engaged to the support bracket, wherein an outboard portion of the support bracket is hidden by an outboard portion of the caliper housing when the brake assembly is viewed along an axis substantially perpendicular to one or more brake pad assemblies secured within the support bracket, and wherein the outboard portion of the caliper housing includes a recessed portion configured to receive the support bracket during movement of the caliper housing, and the caliper housing further includes one or more ribs projecting from an inner surface that are configured to abut the one or more brake pad assemblies.

### Claim 14 (depends on 13)

The brake assembly according to claim 13, wherein the outboard portion of the support bracket is substantially hidden by an extended portion of the outboard portion of the caliper housing, the extended portion extending from a body portion of the outboard portion of the caliper housing.

### Claim 15 (depends on 13)

The brake assembly according to claim 13, wherein the support bracket is fixedly secured to a vehicle and the caliper housing slidably moves relative to the support bracket via one or more guide pin assemblies.

### Claim 16 (depends on 13)

The brake assembly according to claim 13, wherein the support bracket includes a plurality of holes configured to receive one or more guide pin assemblies, one or more fasteners, or both, and the plurality of holes are located on a depressed region of the support bracket, a raised region of the support bracket, or both.

### Claim 17 (depends on 13)

The brake assembly according to claim 13, wherein an area within the caliper housing is greater than an area of the bracket support so that the area of the support bracket is located within the area of the caliper housing.
