# US 10,865,838 B2 · Switchable three-mode clutch

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- Number: US 10,865,838 B2
- Document ID: US10865838B2
- Status: Granted
- Kind: B2
- Application number: 16/278,772
- Filed: 2019-02-19
- Published: 2020-08-20
- Granted: 2020-12-15
- Earliest claimed: 2019-02-19
- Assignees: Schaeffler Technologies AG & Co. KG
- Applicants: Schaeffler Technologies AG & Co. KG
- Inventors: Peter Burke
- Web page: https://patentgrep.com/patent/US10865838B2

## CPC

- F16D 41/12: with hinged pawl co-operating with teeth, cogs, or the like (F16D41/02, F16D41/24 take precedence)
- F16D 11/16: with clutching members movable otherwise than only axially (F16D11/02, F16D11/08 take precedence)
- F16D 41/04: combined with a clutch for locking the driving and driven members (F16D41/02, F16D41/24 take precedence)
- F16D 41/06: with intermediate wedging coupling members between an inner and an outer surface (F16D41/02, F16D41/24 take precedence)
- F16D 41/14: the effective stroke of the pawl being adjustable
- F16D 41/16: the action being reversible
- F16D 15/00: Clutches with wedging balls or rollers or with other wedgeable separate clutching members (freewheels, freewheel clutches F16D41/00)
- F16D 41/082: {the intermediate coupling members wedging by movement other than pivoting or rolling}
- F16D: COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES

## Abstract

A three-mode clutch, including: an inner ring; an outer ring including a pocket; a cage radially disposed between the inner and outer rings, rotatable with respect to the outer ring, and including a ramp sloping radially inwardly; and a pawl including a portion disposed in the pocket. In a locked mode of the clutch, the ramp is in contact with the pawl and the inner and outer rings are non-rotatably connected. In a one-way mode of the clutch, the cage is in contact with the pawl and relative rotation of the inner ring with respect to the outer ring is enabled only in a first rotational direction. In a freewheel mode of the clutch, the ramp is in contact with the pawl and the inner ring is rotatable with respect to the outer ring in the first rotational direction and in a second rotational direction opposite the first rotational direction.

## Claims

### Claim 1

A switchable three-mode clutch, comprising:
an inner ring;
an outer ring including a pocket;
a cage radially disposed between the inner ring and the outer ring, rotatable with respect to the outer ring, and including a ramp sloping radially inwardly; and
a pawl including a portion disposed in the pocket, wherein, in a locked mode of the switchable three-mode clutch the ramp is in contact with the pawl and the inner ring and the outer ring are non-rotatably connected, in a one-way mode of the switchable three-mode clutch the cage is in contact with the pawl and relative rotation of the inner ring with respect to the outer ring is enabled only in a first rotational direction, and in a freewheel mode of the switchable three-mode clutch the ramp is in contact with the pawl and the inner ring is rotatable with respect to the outer ring in the first rotational direction and in a second rotational direction opposite the first rotational direction.

### Claim 2 (depends on 1)

The switchable three-mode clutch of claim 1, wherein in the locked mode the pawl is non-rotatably connected to the inner ring, in the one-way mode the ramp is free of contact with the pawl, and in the freewheel mode the pawl is free of contact with the inner ring.

### Claim 3 (depends on 1)

The switchable three-mode clutch of claim 1, wherein the portion of the pawl is non-rotatable with respect to the outer ring in the first rotational direction.

### Claim 4 (depends on 1)

The switchable three-mode clutch of claim 1, wherein in the one-way mode the inner ring is non-rotatably connected to the outer ring for a torque applied to the inner ring in the second rotational direction, or for a torque applied to the outer ring in the first rotational direction.

### Claim 5 (depends on 1)

The switchable three-mode clutch of claim 1, wherein the pawl includes a first circumferential end and a second circumferential end, in the locked mode the first circumferential end is in contact with the inner ring, and in the one-way mode the second circumferential end is in contact with the inner ring.

### Claim 6 (depends on 1)

The switchable three-mode clutch of claim 1, wherein the pawl includes a circumferential end, the inner ring includes a plurality of teeth extending radially outwardly, and in the locked mode the circumferential end is in contact with the plurality of teeth and the plurality of teeth and the circumferential end are aligned in the first rotational direction.

### Claim 7 (depends on 1)

The switchable three-mode clutch of claim 1, wherein the inner ring includes a tooth extending radially outwardly, the tooth includes a wall facing in the second rotational direction, and in the one-way mode and for a torque applied to the inner ring in the second rotational direction or for a torque applied to the outer ring in the first rotational direction, the pawl is in contact with the wall and the inner ring and the outer ring are non-rotatably connected.

### Claim 8 (depends on 1)

The switchable three-mode clutch of claim 1, wherein the cage is arranged to be rotated with respect to the outer ring by an actuator, in the locked mode the ramp is in a first rotational position with respect to the pawl, and in the one-way mode the ramp is in a second rotational position with respect to the pawl.

### Claim 9 (depends on 8)

The switchable three-mode clutch of claim 8, wherein in the freewheel mode the ramp is in a third rotational position with respect to the pawl, and the third rotational position of the ramp is between the first rotational position of the ramp and the second rotational position of the ramp in the first rotational direction.

### Claim 10 (depends on 1)

The switchable three-mode clutch of claim 1, wherein in the locked mode, a first portion of the ramp is in contact with the pawl, in the freewheel mode a second portion of the ramp is in contact with the pawl, and the first portion is larger than the second portion.

### Claim 11 (depends on 1)

The switchable three-mode clutch of claim 1, wherein the cage includes a resilient element extending radially inwardly, and in the one-way mode the resilient element urges the pawl into contact with the inner ring.

### Claim 12 (depends on 11)

The switchable three-mode clutch of claim 11, wherein the resilient element is free of contact with the pawl in the locked mode and in the freewheel mode.

### Claim 13 (depends on 11)

The switchable three-mode clutch of claim 11, wherein the cage includes a U-shaped strap extending radially inwardly, the U-shaped strap is located between the resilient element and the ramp in the first rotational direction, the pawl passes through the U-shaped strap, and the pawl includes a radially inwardly facing surface in contact with the U-shaped strap.

### Claim 14 (depends on 1)

The switchable three-mode clutch of claim 1, wherein the cage includes a radially outermost portion, a resilient element extending radially inwardly from the radially outermost portion, and a U-shaped strap extending radially inwardly from the radially outermost portion; and wherein the ramp slopes radially inwardly from the radially outermost portion, the pawl passes through the U-shaped strap, the cage is arranged to be rotated with respect to the outer ring by an actuator, in the locked mode and the freewheel mode the pawl is free of contact with the resilient element, and in the one-way mode the resilient element is in contact with the pawl and pivots the pawl within the pocket and into contact with the inner ring.

### Claim 15

A switchable three-mode clutch, comprising:
an inner ring;
an outer ring including a pocket;
a cage located between the inner ring and the outer ring, including a resilient element, and rotatable with respect to the outer ring by an actuator; and,
a pawl including a portion disposed in the pocket, wherein in a locked mode of the switchable three-mode clutch the resilient element is free of contact with the pawl and the pawl and the inner ring are non-rotatably connected, and in a one-way mode of the switchable three-mode clutch the resilient element urges the pawl into contact with the inner ring and relative rotation of the inner ring with respect to the outer ring is enabled only in a first rotational direction.

### Claim 16 (depends on 15)

The switchable three-mode clutch of claim 15, wherein the cage includes a ramp, the inner ring includes a plurality of radially outwardly extending teeth, in the locked mode the ramp displaces the pawl into contact with the inner ring and into alignment with the plurality of radially outwardly extending teeth in the first rotational direction, in a freewheel mode of the switchable three-mode clutch the pawl is free of contact with the resilient element and is in contact with the ramp, and in the freewheel mode the inner ring is rotatable with respect to the outer ring in the first rotational direction and a second rotational direction opposite the first rotational direction.

### Claim 17 (depends on 16)

The switchable three-mode clutch of claim 16, wherein the cage includes a U-shaped strap extending radially inwardly, the pawl passes through the U-shaped strap, and the pawl is disposed in the U-shaped strap for the locked mode, the one-way mode and the freewheel mode.

### Claim 18

A switchable three-mode clutch, comprising:
an inner ring;
an outer ring including a pocket;
a cage including a ramp extending radially inwardly in a first rotational direction; and,
a pawl including a portion disposed in the pocket, wherein in a locked mode of the switchable three-mode clutch the ramp is in contact with the pawl and displaces the pawl into non-rotatable connection with the inner ring, and in a one-way mode of the switchable three-mode clutch the ramp is free of contact with the pawl and relative rotation of the inner ring with respect to the outer ring is enabled only in a second rotational direction opposite the first rotational direction.

### Claim 19 (depends on 18)

The switchable three-mode clutch of claim 18, wherein the cage includes a resilient element extending radially inwardly; wherein in a freewheel mode of the switchable three-mode clutch, the ramp is in contact with the pawl, the pawl is free of contact with the resilient element, and the inner ring is rotatable with respect to the outer ring in the first rotational direction and the second rotational direction; and wherein in the one-way mode, the resilient element urges the pawl into contact with the inner ring.

### Claim 20 (depends on 19)

The switchable three-mode clutch of claim 19, wherein the cage includes a U-shaped strap extending radially inwardly, the pawl passes through the U-shaped strap, and the pawl is disposed in the U-shaped strap for the locked mode, the one-way mode and the freewheel mode.
