# US 10,865,808 B2 · Fan for rotary electrical machine

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- Number: US 10,865,808 B2
- Document ID: US10865808B2
- Status: Granted
- Kind: B2
- Application number: 15/354,823
- Filed: 2016-11-17
- Published: 2017-03-09
- Granted: 2020-12-15
- Earliest claimed: 2014-05-14
- Assignees: Valeo Equipements Electriques Moteur
- Applicants: Valeo Equipements Electriques Moteur
- Inventors: Michel Fakes; André Sauvignet; Erwan Le Goff; Laurent Dahine
- Web page: https://patentgrep.com/patent/US10865808B2

## CPC

- F04D 29/666: {by means of rotor construction or layout, e.g. unequal distribution of blades or vanes}
- F04D 29/282: {the leading edge of each vane being substantially parallel to the rotation axis}
- F04D: NON-POSITIVE-DISPLACEMENT PUMPS (engine fuel-injection pumps F02M; ion pumps H01J41/12; electrodynamic pumps H02K44/02)

## Abstract

A fan of a rotary electric machine. The fan has an axis of rotation and comprises a plurality of blades (101). At least one characteristic of the blades is variable in the direction of a circumference of the fan around the axis of rotation for at least four consecutive blades. The at least one characteristic is selected from the group comprising a spacing angle between a straight line passing radially via a characteristic point of one of the blades and the axis of rotation of the fan and a straight line passing via a corresponding characteristic point of an adjacent blade and the axis of rotation of the fan, a height of the blade, a length of the blade, and an angle of inclination between a straight line passing via two characteristic points of a blade, and a straight line passing via two corresponding characteristic points of an adjacent blade.

## Claims

### Claim 1

A fan (100) for a rotary electrical machine, the fan having an axis of rotation and comprising a support plate coaxial with the axis of rotation and blades (101) non-moveably secured to an axial face of the support plate, a number of the blades (101) being a prime number,
at least one characteristic of the blades is progressively variable in the direction of a circumference of the fan around the axis of rotation for a majority of the blades, the progressively variable blades being consecutive blades, the at least one characteristic selected from the group consisting of:
a spacing angle (102) between a straight line passing radially via a characteristic point (103) of one of the blades and the axis of rotation of the fan (104) and a straight line passing via the characteristic point (105) of other of the blades adjacent to the one of the blades and the axis of rotation of the fan, wherein the characteristic point of each of the blades is a radially outer end point of each of the blades (101) furthest from the axis of rotation and disposed on the axial face of the support plate within an outer periphery of the support plate;
a height of each of the majority of the blades;
a length of each of the majority of the blades; and
an angle of inclination (605) between a straight line (602) passing via two characteristic points of one of the blades, and a straight line (604) passing via two characteristic points of other of the blades adjacent to the one of the blades, wherein the two characteristic points of each of the blades are a radially outer end point of each of the blades furthest from the axis of rotation and a radially inner end point of each of the blades closest to the axis of rotation, both the radially outer and inner end points disposed on the axial face of the support plate within an outer periphery of the support plate.

### Claim 2 (depends on 1)

The fan (100) according to claim 1, wherein the at least one characteristic of the blades (101) is progressively variable for all of the blades of the fan.

### Claim 3 (depends on 1)

The fan (100) according to claim 1, wherein a sum of the spacing angles (102) between the blades (101) is equal to 360°.

### Claim 4 (depends on 3)

The fan (100) according to claim 3, wherein the spacing angle (102) between the blades (101) consecutive to one another varies linearly around the axis of rotation as a linear function of an angular position of the spacing angle around the axis of rotation.

### Claim 5 (depends on 1)

The fan (100) according to claim 1, wherein the smallest distance between two of the blades (101) consecutive to one another is more than 3 mm.

### Claim 6 (depends on 1)

The fan (100) according to claim 1, wherein a minimum length of arc between two of the blades (101) is more than 3 mm.

### Claim 7 (depends on 1)

The fan (100) according to one of claim 1, wherein the spacing angle (102) between the blades (101) consecutive to one another is defined by a positive function.

### Claim 8 (depends on 7)

The fan (100) according to claim 7, wherein a ratio between a largest spacing angle (107) and a smallest spacing angle (108) is more than 1.2.

### Claim 9 (depends on 1)

The fan (50) according to claim 1, wherein the length (l1) of each of the blades (501) is defined by a positive function.

### Claim 10 (depends on 9)

The fan (50) according to claim 9, wherein the lengths (l1) of the blades (501) is a linear function of an angular position of each of the blades (501) around the axis of rotation.

### Claim 11 (depends on 9)

The fan (50) according to claim 9, wherein a ratio between the length (l11) of a largest blade (511) and the length (l1) of a smallest blade (501) is more than 1.2.

### Claim 12 (depends on 1)

The fan (60) according to claim 1, wherein the at least one characteristic of the blades is the angle of inclination (605) between the blades (601) consecutive to one another, and wherein the angles of inclination (605) between the blades (601) consecutive to one another are defined by a positive function of an angular position of the each of the blades around the axis of rotation.

### Claim 13 (depends on 12)

The fan (60) according to claim 12, wherein the angles of inclination (605) between the blades (601) consecutive to one another are defined by a linear function of an angular position of each of the blades around the axis of rotation.

### Claim 14 (depends on 13)

The fan (70) according to claim 13, wherein the height of one of the blades (701) is defined by a linear function of an angular position of the blade around the axis of rotation.

### Claim 15 (depends on 12)

The fan (60) according to claim 12, wherein a ratio between a largest angle of inclination (610) and a smallest angle of inclination (605) is more than 1.2.

### Claim 16 (depends on 1)

The fan (70) according to claim 1, wherein the height of each of the blades (701) is defined by a positive function of an angular position of the blade around the axis of rotation.

### Claim 17 (depends on 16)

The fan (70) according to claim 16, wherein a ratio between the height of a largest blade (701) and the height of a smallest blade is more than 1.2.

### Claim 18 (depends on 1)

The fan (80) according to claim 1, wherein at least two characteristics of the blades (801) are variable in the direction of the circumference of the fan around the axis of rotation for the majority of the total number of the blades.

### Claim 19 (depends on 18)

The fan (90) according to claim 18, wherein variation of the at least one characteristic of the blades (901) depends on the variation of at least one other characteristic of the blades.

### Claim 20 (depends on 1)

The fan (100) according to claim 1, wherein material of at least one part of the fan comprises aluminum.

### Claim 21 (depends on 20)

The fan (100) according to claim 20, wherein at least one part of the fan is obtained by bending.

### Claim 22 (depends on 20)

The fan (100) according to claim 20, wherein at least one part of the fan is obtained by moulding.

### Claim 23 (depends on 1)

The fan (100) according to claim 1, wherein at least one part of the fan is obtained from sheet metal.

### Claim 24 (depends on 1)

The fan (100) according to claim 1, wherein at least one part of the fan is made of plastic material.

### Claim 25 (depends on 1)

The fan (90) according to claim 1, obtained by assembling at least two parts (903 and 904) comprising the blades.

### Claim 26 (depends on 1)

A vehicle (1000) comprising at least one fan (100) according to claim 1.

### Claim 27 (depends on 1)

The fan (100) according to claim 1, wherein the at least one characteristic of the blades (101) is variable for at least 80% of the blades of the fan.

### Claim 28

A fan (70) for a rotary electrical machine, the fan having an axis of rotation and comprising:
a plurality of blades (101), and
a variable distribution of material (703) configured to balance the fan according to variation of at least one characteristic of at least four consecutive blades (701) of the plurality of blades,
the at least one characteristic of the at least four consecutive blades is variable in the direction of a circumference of the fan around the axis of rotation for the at least four consecutive blades of the plurality of blades, the at least one characteristic selected from the group consisting of:
a spacing angle (102) between a straight line passing radially via a characteristic point (103) of one of the plurality of blades and the axis of rotation of the fan (104) and a straight line passing via the characteristic point (105) of other of the plurality of blades adjacent to the one of the plurality of blades and the axis of rotation of the fan, wherein the characteristic point of each of the plurality of blades is a radially outer end point of each of the plurality of blades (101) furthest from the axis of rotation;
a height of each of the at least four consecutive blades;
a length of each of the at least four consecutive blades; and
an angle of inclination (605) between a straight line (602) passing via two characteristic points of one of the plurality of blades, and a straight line (604) passing via two characteristic points of other of the plurality of blades adjacent to the one of the plurality of blades, wherein the two characteristic points of each of the plurality of blades are a radially outer end point of each of the plurality of blades furthest from the axis of rotation and a radially inner end point of each of the plurality of blades closest to the axis of rotation.

### Claim 29 (depends on 28)

The fan (70) according to claim 28, wherein the variable distribution of material (703) is carried out by addition of material.

### Claim 30 (depends on 29)

The fan (70) according to claim 29, wherein the addition of material (703) is carried out by depositing material, the quantity of which increases according to the circumference of the fan in a given direction.

### Claim 31 (depends on 30)

The fan (70) according to claim 30, wherein the depositing material (703) is situated on a periphery of an axial hole (704) in the fan.

### Claim 32 (depends on 28)

The fan (80) according to claim 28, wherein the variable distribution of material (805) is carried out by removal of material.
