# US 10,865,332 B2 · Epoxy resin composition and electronic component device

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- Number: US 10,865,332 B2
- Document ID: US10865332B2
- Status: Granted
- Kind: B2
- Application number: 14/347,901
- Filed: 2012-09-27
- Published: 2014-08-21
- Granted: 2020-12-15
- Earliest claimed: 2011-09-29
- Assignees: Showa Denko Materials Co., Ltd.
- Applicants: Hitachi Chemical Company, Ltd.
- Inventors: Hirokuni Ogihara; Fumio Furusawa; Shinya Nakamura; Takatoshi Ikeuchi; Takashi Yamamoto
- Web page: https://patentgrep.com/patent/US10865332B2

## CPC

- C09J 163/00: Adhesives based on epoxy resins; Adhesives based on derivatives of epoxy resins
- C08G 59/3218: {Carbocyclic compounds}
- C08G 59/621: {Phenols}
- C08L 63/00: Compositions of epoxy resins; Compositions of derivatives of epoxy resins
- H10W 74/47: comprising organic materials, e.g. plastics or resins
- C08L 2203/206: use in coating or encapsulating of electronic parts
- H10W 72/5522: {comprising gold [Au]}
- H10W 74/00: Encapsulations, e.g. protective coatings
- H10W 74/40: characterised by their materials
- H10W 90/724: {between a chip and a stacked insulating package substrate, interposer or RDL}
- H10W 90/726: {between a chip and a stacked lead frame, conducting package substrate or heat sink}
- H10W 90/754: {between a chip and a stacked insulating package substrate, interposer or RDL}
- H10W 90/756: {between a chip and a stacked lead frame, conducting package substrate or heat sink}
- Y10T 428/31511: Of epoxy ether
- C09J: ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES (preparation of glue or gelatine C09H)
- C08G: MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08L: COMPOSITIONS OF MACROMOLECULAR COMPOUNDS (compositions based on polymerisable monomers C08F, C08G; artificial filaments or fibres D01F; textile treating compositions D06)
- H10W: GENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
- Y10T: TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION

## Abstract

An epoxy resin composition includes: (A) an epoxy resin containing a compound represented by the following Formula (I); (B) a phenol resin containing a compound represented by the following Formula (II); and (C) a dihydroxynaphthalene compound containing a compound represented by the following Formula (III). In Formula (I), R represents a hydrogen atom, and n represents an integer from 0 to 10. In Formula (II), R1 represents a hydrogen atom, an alkyl group having from 1 to 6 carbon atoms, or an alkoxy group having 1 or 2 carbon atoms, and each R1 may be the same as or different from another R1. n represents an integer from 0 to 10. In Formula (III), R1 represents a hydrogen atom, an alkyl group having from 1 to 6 carbon atoms, or an alkoxy group having 1 or 2 carbon atoms.

## Claims

### Claim 1

An epoxy resin composition, consisting of:
an epoxy resin component (A) consisting of:
(1) a first compound represented by the following Formula (I), or
(2) an epoxy resin component consisting of:
at least 80% by mass, based on a total amount of the epoxy resin, of the first compound represented by the following Formula (I);
and a second epoxy compound having at least two epoxy groups per molecule, the second epoxy compound including a cresol novolac epoxy resin as the epoxy resin component (A);
(B) a phenol resin including a compound represented by the following Formula (II);
(C) a dihydroxynaphthalene compound including a compound represented by the following Formula (III); and
optionally, one or more of an antioxidant, a curing accelerator, an inorganic filler, a coupling agent, an ion exchanger, a mold releasing agent, a stress relaxing agent, a flame retardant, and a colorant;
wherein, in the Formula (I), R represents a hydrogen atom, and n represents an integer from 0 to 10;
wherein, in the Formula (II), R1 represents a hydrogen atom, an alkyl group having from 1 to 6 carbon atoms, or an alkoxy group having 1 or 2 carbon atoms, and each R1 may be the same as or different from another R1, and n represents an integer from 0 to 10;
wherein, in the Formula (III), R1 represents a hydrogen atom, an alkyl group having from 1 to 6 carbon atoms, or an alkoxy group having 1 or 2 carbon atoms;
wherein a content of a total amount of the compound represented by the Formula (III) with respect to a total amount of the compound represented by the Formula (II) and the compound represented by the Formula (III) is from 10% by mass to 55% by mass; and
wherein the epoxy resin composition is solid at 25° C.

### Claim 2 (depends on 1)

The epoxy resin composition according to claim 1, wherein the epoxy resin composition includes an antioxidant.

### Claim 3 (depends on 1)

An electronic component device, comprising an element sealed by the epoxy resin composition according to claim 1.

### Claim 4 (depends on 1)

The epoxy resin composition according to claim 1, wherein a ratio of a number of hydroxyl groups in the phenol resin to the number of epoxy groups in the epoxy resin component (A) is from 0.5 to 2.

### Claim 5 (depends on 1)

The epoxy resin composition according to claim 1, wherein the epoxy resin component (A) consists of only the first compound represented by the Formula (I).

### Claim 6 (depends on 1)

The epoxy resin composition according to claim 1, wherein the epoxy resin component (A) consists of at least 80% by mass, based on a total amount of the epoxy resin, of the first compound represented by the Formula (I) and the cresol novolac epoxy resin.

### Claim 7

An epoxy resin composition, consisting of:
an epoxy resin component consisting of:
(1) a first compound represented by the following Formula (I), or
(2) an epoxy resin component consisting of:
at least 80% by mass, based on a total amount of the epoxy resin, of the first compound represented by the following Formula (I); and
a second epoxy compound having at least two epoxy groups per molecule, the second epoxy compound including a cresol novolac epoxy resin as the epoxy resin component,
a phenol resin including a compound represented by the following Formula (IV);
a dihydroxynaphthalene compound including a compound represented by the following Formula (III); and
optionally, one or more of an antioxidant, a curing accelerator, an inorganic filler, a coupling agent, an ion exchanger, a mold releasing agent, a stress relaxing agent, a flame retardant, and a colorant;
wherein, in the Formula (I), R represents a hydrogen atom, and n represents an integer from 0 to 10;
wherein, in the Formula (IV), R1 represents a hydrogen atom, an alkyl group having from 1 to 6 carbon atoms, or an alkoxy group having 1 or 2 carbon atoms, and each R1 may be the same as or different from another R1, and n represents an integer from 0 to 10; and
wherein, in the Formula (III), R1 represents a hydrogen atom, an alkyl group having from 1 to 6 carbon atoms, or an alkoxy group having 1 or 2 carbon atoms;
wherein a content of a total amount of the compound represented by the Formula (III) with respect to a total amount of the compound represented by the Formula (IV) and the compound represented by the Formula (III) is from 10% by mass to 55% by mass; and
wherein the epoxy resin composition is solid at 25° C.

### Claim 8 (depends on 7)

The epoxy resin composition according to claim 7, wherein the epoxy resin composition includes an antioxidant.

### Claim 9 (depends on 7)

An electronic component device, comprising an element sealed by the epoxy resin composition according to claim 7.

### Claim 10 (depends on 7)

The epoxy resin composition according to claim 7, wherein a ratio of a number of hydroxyl groups in the phenol resin to a number of epoxy groups in the epoxy resin component is from 0.5 to 2.

### Claim 11 (depends on 7)

The epoxy resin composition according to claim 7, wherein the epoxy resin component consists of only the first compound represented by the Formula (I).

### Claim 12 (depends on 7)

The epoxy resin composition according to claim 7, wherein the epoxy resin component consists of at least 80% by mass, based on a total amount of the epoxy resin, of the first compound represented by the Formula (I) and the cresol novolac epoxy resin.
