# US 10,864,810 B2 · Bowstring-truss battery cradle system

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- Number: US 10,864,810 B2
- Document ID: US10864810B2
- Status: Granted
- Kind: B2
- Application number: 16/394,636
- Filed: 2019-04-25
- Published: 2020-10-29
- Granted: 2020-12-15
- Earliest claimed: 2019-04-25
- Assignees: Fca US LLC
- Applicants: Grzegorz Sopel; Brett Giem; Surya Yerva; Bryan Masternak
- Inventors: Grzegorz Sopel; Brett Giem; Surya Yerva; Bryan Masternak
- Web page: https://patentgrep.com/patent/US10864810B2

## CPC

- B60K 1/04: of the electric storage means for propulsion
- B60L 50/61: by batteries charged by engine-driven generators, e.g. series hybrid electric vehicles
- B60L 50/66: {Arrangements of batteries}
- H01M 50/249: specially adapted for aircraft or vehicles, e.g. cars or trains (constructional details of batteries specially adapted for electric vehicles B60L50/64)
- B60K 2001/0416: {Arrangement in the rear part of the vehicle}
- B60K 2001/0466: {from above}
- Y02E 60/10: Energy storage using batteries
- Y02T 10/62: Hybrid vehicles
- Y02T 10/70: Energy storage systems for electromobility, e.g. batteries
- B60K: ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60L: PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES (arrangements or mounting of electrical propulsion units or of plural diverse prime-movers for mutual or common propulsion in vehicles B60K1/00, B60K6/20; arrangements or mounting of electrical gearing in vehicles B60K17/12, B60K17/14; preventing wheel slip by reducing power in rail vehicles B61C15/08; dynamo-electric machines H02K; control or regulation of electric motors H02P); SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES (electric coupling devices combined with mechanical couplings of vehicles B60D1/64; electric heating for vehicles B60H1/00); ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL (control or regulation of electric motors H02P); MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- H01M: PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- Y02E: REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02T: CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION

## Abstract

A vehicle battery cradle has first and second side beams. Each side beam has a first and second end. The first and second side beams are spaced from one another and positioned substantially parallel to one another. A center beam, with a first and second end, is positioned between the first and second side beams. A cross beam is secured with a first end of the first, second and center beams. The cross beam, with a first and second end, is substantially transverse to the first, second and center beams. A truss is coupled with the cross beam. The truss stabilizes the cradle. The second ends of the first and second side beams include a mechanism to secure the cradle with the vehicle body. The first and second ends of the cross beam include a mechanism to secure the cradle with the vehicle.

## Claims

### Claim 1

A battery cradle for a vehicle comprising:
a first and second side beam, each having a first and second end, the first and second side beams are spaced from one another and positioned substantially parallel to one another;
a center beam, having a first and second end, positioned between the first and second side beams;
a cross beam secured with a first end of the first, second and center beams, the cross beam, having a first and second end, substantially transverse to the first, second and center beams,
a mount is coupled with each end of the cross beam;
a truss coupled with the cross beam, the truss stabilizing the cradle; and
the second ends of the first and second side beams including a mechanism to enable securement of the cradle with a vehicle body and the first and second ends of the cross beam including a mechanism to enable securement of the cradle with a vehicle.

### Claim 2 (depends on 1)

The battery cradle of claim 1, wherein the truss has an elongated D shape.

### Claim 3 (depends on 1)

The battery cradle of claim 1, wherein the truss includes at least one reinforcement member.

### Claim 4 (depends on 1)

The battery cradle of claim 1, further comprising a first and second battery stop positioned on the second end of the first and second side beams.

### Claim 5 (depends on 1)

The battery cradle of claim 1, wherein the cross beam includes a top cross member and bottom cross member.

### Claim 6 (depends on 5)

The battery cradle of claim 5, wherein the truss is secured between the top cross member and the bottom cross member.

### Claim 7

A vehicle with a rear floor deck for receiving a battery comprising:
a first and second side beam, each having a first and second end, the first and second side beams are spaced from one another and positioned substantially parallel to one another;
a center beam, having a first and second end, positioned between the first and second side beams;
a cross beam secured with a first end of the first, second and center beams, the cross beam, having a first and second end, substantially transverse to the first, second and center beams, the cross beam includes a top cross member and bottom cross member;
a truss coupled with the cross beam, the truss stabilizing the cradle; and
the second ends of the first and second side beams including a mechanism to enable securement of the cradle with the vehicle body and the first and second ends of the cross beam including a mechanism to enable securement of the cradle with the vehicle.

### Claim 8 (depends on 7)

The vehicle with a rear floor deck for receiving a battery of claim 7, wherein the truss has an elongated D shape.

### Claim 9 (depends on 7)

The vehicle with a rear floor deck for receiving a battery of claim 7, wherein the truss includes at least one reinforcement member.

### Claim 10 (depends on 7)

The battery cradle of claim 7, wherein a mount is coupled with each end of the cross beam.

### Claim 11 (depends on 7)

The vehicle with a rear floor deck for receiving a battery of claim 7, further comprising a first and second battery stop positioned on the second end of the first and second side beams.

### Claim 12 (depends on 7)

The vehicle with a rear floor deck for receiving a battery of claim 7, wherein the truss is secured between the top cross member and the bottom cross member.

### Claim 13

A battery cradle for a vehicle comprising:
a first and second side beam, each having a first and second end, the first and second side beams are spaced from one another and positioned substantially parallel to one another;
a center beam, having a first and second end, positioned between the first and second side beams;
a cross beam secured with a first end of the first, second and center beams so that the first, second and center beams cantilever from the cross beam, the cross beam, having a first and second end, substantially transverse to the first, second and center beams,
a truss coupled with the cross beam, the truss stabilizing the cradle; and
the second ends of the first and second side beams including a mechanism to enable securement of the cradle with a vehicle body and the first and second ends of the cross beam including a mechanism to enable securement of the cradle with a vehicle.

### Claim 14 (depends on 13)

The battery cradle of claim 13, wherein the truss has an elongated D shape.

### Claim 15 (depends on 13)

The battery cradle of claim 13, wherein the truss includes at least one reinforcement member.

### Claim 16 (depends on 13)

The battery cradle of claim 13, wherein a mount is coupled with each end of the cross beam.

### Claim 17 (depends on 13)

The battery cradle of claim 13, wherein the cross beam includes a top cross member and bottom cross member.

### Claim 18 (depends on 17)

The battery cradle of claim 17, wherein the truss is secured between the top cross member and the bottom cross member.
