# US 10,864,724 B2 · Valve jet printer with inert plunger tip

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- Number: US 10,864,724 B2
- Document ID: US10864724B2
- Status: Granted
- Kind: B2
- Application number: 16/741,054
- Filed: 2020-01-13
- Published: 2020-07-09
- Granted: 2020-12-15
- Earliest claimed: 2010-10-27
- Assignees: Matthews International Corporation
- Applicants: Matthews International Corporation
- Inventors: Hans Elon Wallsten; Nils Johan Fredrik Käck
- Web page: https://patentgrep.com/patent/US10864724B2

## CPC

- B41J 2/14: Structure thereof {only for on-demand ink jet heads}
- B05B 13/002: {Machines or plants for applying coating liquids or other fluent materials by inkjet}
- B41J 2/04: generating single droplets or particles on demand
- B41J 2/175: Ink supply systems {; Circuit parts therefor}
- B41J 2/17596: {Ink pumps, ink valves}
- B41J 2002/041: {Electromagnetic transducer}
- B41J 2202/05: Heads having a valve
- B41J: TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B05B: SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES (spray-mixers with nozzles B01F25/72; processes for applying liquids or other fluent materials to surfaces by spraying B05D)

## Abstract

A valve jet printer includes a solenoid coil and a plunger rod having a magnetically susceptible shank. A first end of the shank and at least a portion of the shank are received within a bore of the solenoid coil. The printer also includes a nozzle including an orifice extending therethrough and a spring biasing a second end of the shank toward the nozzle. The second end of the plunger rod includes a tip formed of perfluoroelastomer (FFKM). The second end of the shank includes a cup-shaped cavity having a convex bottom and a circular side. The tip includes a concave base and an annular flange. In an assembled state, the concave base of the tip contacts the convex bottom of the cup-shaped cavity, and the end of the circular side opposite the convex bottom is rolled over the annular flange thereby securing the tip in the cup-shaped cavity.

## Claims

### Claim 1

A plunger rod for dispensing ink in a valve jet printer, the plunger rod comprising:
a shank having a first end and a second end at opposite ends thereof; and
a tip comprising a resilient, chemically inert material arranged at the second end.

### Claim 2 (depends on 1)

The plunger rod of claim 1, wherein the resilient, chemically inert material is a perfluoroelastomer.

### Claim 3 (depends on 2)

The plunger rod of claim 2, wherein the tip comprises:
perfluoroalkylpolyether in the range between about 5 wt % to about 8 wt %; and
less than 95 wt % perfluoroelastomer.

### Claim 4 (depends on 1)

The plunger rod of claim 1, wherein the tip further comprises one or more of polyamide fibers, polytetrafluoroethylene, and microcrystalline silica.

### Claim 5 (depends on 1)

The plunger rod of claim 1, wherein the tip further comprises one or more of the following:
less than 20 wt % polyamide fibers;
less than 20 wt % polytetrafluoroethylene; and
less than 15 wt % microcrystalline silica.

### Claim 6 (depends on 1)

The plunger rod of claim 1, wherein the tip is configured to contact and form a seal with a nozzle of the valve jet printer.

### Claim 7 (depends on 6)

The plunger rod of claim 6, wherein:
in response to a spring biasing the tip into contact with an orifice of the nozzle, the tip is configured to be deformed from its original shape to form a seal with the orifice of the nozzle; and
in response to the tip moving away from the orifice of the nozzle, the tip is configured to resume its original shape.

### Claim 8 (depends on 1)

The plunger rod of claim 1, wherein the shank is magnetically susceptible.

### Claim 9 (depends on 1)

The plunger rod of claim 1, wherein the tip has one or more of the following properties:
a Shore A hardness between 65 and 95;
a tensile strength of approximately 2,000 lb/in2;
a maximum continuous service temperature of approximately 325° C.;
a 50% modulus of 15.5 MPa;
a tensile strength at break of 22.75 MPa;
an elongation at break of 75%; and
a compression set of 12% for 70 hours at 204° C., or 23% at 70 hours at 260° C.

### Claim 10 (depends on 1)

The plunger rod of claim 1, wherein the second end of the shank comprises a cup-shaped cavity having a convex bottom and a circular side.

### Claim 11 (depends on 1)

The plunger rod of claim 1, wherein the tip comprises a concave base and an annular flange configured to contact the second end of the shank.

### Claim 12

A plunger rod for dispensing ink in a valve jet printer, the plunger rod comprising:
a shank having a first end and a second end at opposite ends thereof; and
a tip comprising a concave base and an annular flange configured to contact the second end of the shank.

### Claim 13 (depends on 12)

The plunger rod of claim 12, wherein the second end of the shank comprises a cup-shaped cavity having a convex bottom and a circular side, wherein in an assembled state of the tip and the second end of the shank, the concave base of the tip contacts the convex bottom of the cup-shaped cavity, and an end of the circular side opposite the convex bottom contacts the annular flange, thereby securing the tip in the cup-shaped cavity.

### Claim 14 (depends on 12)

The plunger rod of claim 12, wherein the tip is configured to contact and form a seal with a nozzle of the valve jet printer.

### Claim 15 (depends on 14)

The plunger rod of claim 14, wherein:
in response to a spring biasing the tip into contact with an orifice of the nozzle, the tip is configured to be deformed from its original shape to form a seal with the orifice of the nozzle; and
in response to the tip moving away from the orifice of the nozzle, the tip is configured to resume its original shape.

### Claim 16 (depends on 12)

The plunger rod of claim 12, wherein the shank is magnetically susceptible.

### Claim 17 (depends on 12)

The plunger rod of claim 12, wherein the tip has one or more of the following properties:
a Shore A hardness between 65 and 95;
a tensile strength of approximately 2,000 lb/int;
a maximum continuous service temperature of approximately 325° C.;
a 50% modulus of 15.5 MPa;
a tensile strength at break of 22.75 MPa;
an elongation at break of 75%; and
a compression set of 12% for 70 hours at 204° C., or 23% at 70 hours at 260° C.

### Claim 18 (depends on 12)

The plunger rod of claim 12, wherein the tip comprises a resilient, chemically inert material.

### Claim 19 (depends on 18)

The plunger rod of claim 18, wherein the resilient, chemically inert material is a perfluoroelastomer.

### Claim 20 (depends on 19)

The plunger rod of claim 19, wherein the tip comprises:
perfluoroalkylpolyether in the range between about 5 wt % to about 8 wt %; and
less than 95 wt % perfluoroelastomer.

### Claim 21 (depends on 18)

The plunger rod of claim 18, wherein the tip further comprises one or more of polyamide fibers, polytetrafluoroethylene, and microcrystalline silica.

### Claim 22 (depends on 18)

The plunger rod of claim 18, wherein the tip further comprises one or more of the following:
less than 20 wt % polyamide fibers;
less than 20 wt % polytetrafluoroethylene; and
less than 15 wt % microcrystalline silica.
