# US 10,864,707 B2 · Glass/metal laminated structures and methods of manufacturing laminated structures

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- Number: US 10,864,707 B2
- Document ID: US10864707B2
- Status: Granted
- Kind: B2
- Application number: 16/204,340
- Filed: 2018-11-29
- Published: 2019-03-28
- Granted: 2020-12-15
- Earliest claimed: 2012-10-05
- Assignees: Corning Incorporated
- Applicants: Corning Incorporated
- Inventors: Gordon Charles Brown; Jeffrey Scott Cites; William Keith Fisher; Mark Stephen Friske; Chunhe Zhang
- Web page: https://patentgrep.com/patent/US10864707B2

## CPC

- B32B 17/10137: {Chemical strengthening}
- B32B 7/12: using interposed adhesives or interposed materials with bonding properties
- B32B 15/04: comprising metal as the main or only constituent of a layer, {which is} next to another layer of {the same or of} a {different material (next to a bituminous or tarry layer B32B11/08; next to a water-setting substance layer B32B13/06; next to a glass layer B32B17/061; next to a cellulosic plastic layer B32B23/042)}
- B32B 15/08: of synthetic resin
- B32B 15/098: comprising condensation resins of aldehydes, e.g. with phenols, ureas or melamines
- B32B 15/18: comprising iron or steel {(B32B15/011, B32B15/012 and B32B15/013 take precedence)}
- B32B 17/061: {of metal}
- B32B 17/10018: {comprising only one glass sheet}
- B32B 17/10036: {comprising two outer glass sheets}
- B32B 17/10119: {having a composition deviating from the basic composition of soda-lime glass, e.g. borosilicate}
- B32B 17/10743: {containing acrylate (co)polymers or salts thereof}
- B32B 17/10761: {containing vinyl acetal}
- B32B 37/1018: {using only vacuum}
- C03C 15/00: Surface treatment of glass, not in the form of fibres or filaments, by etching (etching or surface-brightening compositions, in general C09K13/00)
- C03C 21/00: Treatment of glass, not in the form of fibres or filaments, by diffusing ions or metals in the surface
- B32B 2307/546: Flexural strength; Flexion stiffness
- B32B 2307/558: Impact strength, toughness
- B32B 2307/584: Scratch resistance
- B32B 2311/24: Aluminium
- B32B 2311/30: Iron, e.g. steel
- B32B 2419/00: Buildings or parts thereof
- Y10T 156/10: Methods of surface bonding and/or assembly therefor
- Y10T 156/1084: of continuous or running length bonded web
- Y10T 428/24967: Absolute thicknesses specified
- B32B: LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- C03C: CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- Y10T: TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION

## Abstract

Laminated structures comprise a metal sheet including a first face and a second face with a thickness of from about 0.5 mm to about 2 mm extending between the first face and the second face. The laminated structure further includes a first chemically strengthened glass sheet including a thickness of less than or equal to about 1.1 mm and a first interlayer attaching the first chemically strengthened glass sheet to the first face of the metal sheet. In further examples, methods of manufacturing a laminated structure comprise the steps of laminating with a metal sheet and a first chemically strengthened glass sheet together with an interlayer.

## Claims

### Claim 1

A laminated structure comprising:
a stainless-steel metal sheet including a first face and a second face with a thickness of from about 0.5 mm to about 2 mm extending between the first face and the second face;
a first chemically strengthened glass sheet including a thickness of less than or equal to about 1.1 mm, wherein the first chemically strengthened glass sheet comprises a glass sheet selected from the group consisting of aluminosilicate glass and alkali-aluminoborosilicate glass; and
a first transparent interlayer attaching the first chemically strengthened glass sheet to the first face of the metal sheet,
wherein, when the laminate is placed on a 1 inch thick flexible foam support and the first chemically strengthened glass sheet is impacted with a 535 g ball, the laminate exhibits impact energy of from 4.34 Joules to 7.49 Joules.

### Claim 2 (depends on 1)

The laminated structure of claim 1, wherein the first interlayer comprises layer of polyvinyl butyral.

### Claim 3 (depends on 2)

The laminated structure of claim 2, wherein the layer of polyvinyl butyral includes a thickness of from about 0.1 mm to about 0.8 mm.

### Claim 4 (depends on 1)

The laminated structure of claim 1, wherein the first interlayer comprises an ionomer.

### Claim 5 (depends on 4)

The laminated structure of claim 4, wherein the thickness of the first interlayer is from about 0.1 mm to about 2 mm.

### Claim 6 (depends on 1)

The laminated structure of claim 1, wherein the Young's modulus of the first interlayer is greater than or equal to 15 MPa.

### Claim 7 (depends on 6)

The laminated structure of claim 6, wherein the Young's modulus of the first interlayer is greater than or equal to 275 MPa.

### Claim 8 (depends on 1)

The laminated structure of claim 1, wherein the first chemically strengthened glass sheet comprises an acid-etched glass sheet.

### Claim 9 (depends on 1)

The laminated structure of claim 1, wherein the first chemically strengthened glass sheet includes a thickness of from about 0.5 mm to about 1.1 mm.

### Claim 10 (depends on 1)

The laminated structure of claim 1, further comprising:
a second glass sheet including a thickness of less than or equal to about 1.1 mm; and
a second interlayer attaching the second glass sheet to the second face of the metal sheet.
