# US 10,864,663 B2 · Imprint apparatus and method of detecting peeling defect in the same

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- Number: US 10,864,663 B2
- Document ID: US10864663B2
- Status: Granted
- Kind: B2
- Application number: 15/923,915
- Filed: 2018-03-16
- Published: 2018-10-04
- Granted: 2020-12-15
- Earliest claimed: 2017-03-31
- Assignees: Samsung Display Co., Ltd.
- Applicants: Samsung Display Co., Ltd.
- Inventors: Futoshi Yoshida
- Web page: https://patentgrep.com/patent/US10864663B2

## CPC

- B29C 43/50: Removing moulded articles
- B29C 43/18: incorporating preformed parts or layers, e.g. compression moulding around inserts or for coating articles {(B29C43/206 takes precedence)}
- B29C 43/58: Measuring, controlling or regulating {(for bank adjustment in calendering B29C43/245)}
- G02B 5/3033: {in the form of a thin sheet or foil, e.g. Polaroid}
- G03F 7/0002: {Lithographic processes using patterning methods other than those involving the exposure to radiation, e.g. by stamping}
- B29C 2043/5084: {using rotary devices, e.g. turntables or carousels}
- B29C 2043/5808: {pressure or compressing force}
- B29C 2043/585: {detecting defects, e.g. foreign matter between the moulds, inaccurate position, breakage}
- B29L 2011/0066: {Optical filters}
- B29L 2031/3475: {Displays, monitors, TV-sets, computer screens}
- G02B 2207/101: Nanooptics
- B29C: SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING (making preforms B29B11/00; making laminated products by combining previously unconnected layers which become one product whose layers will remain together B32B37/00 - B32B41/00)
- G02B: OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G03F: PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR; (phototypographic composing devices B41B; photosensitive materials or processes for photographic purposes G03C; electrophotography, sensitive layers or processes therefor G03G)
- B29L: INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES

## Abstract

An imprint apparatus includes: a pressure roller configured to press a film onto a substrate; an idle roller spaced from the pressure roller, the idle roller and pressure roller being configured to peel the film from the substrate; a pressure sensor connected to the pressure roller and configured to sense a first pressure applied to the pressure roller; and a controller configured to detect a peeling defect based on the first pressure.

## Claims

### Claim 1

An imprint apparatus comprising:
a pressure roller configured to press a film onto a substrate;
an idle roller spaced from the pressure roller, the idle roller and the pressure roller being configured to peel the film from the substrate;
a pressure sensor connected to the pressure roller and configured to sense a pressure applied to the pressure roller; and
a controller configured to detect a peeling defect based on the pressure.

### Claim 2 (depends on 1)

The imprint apparatus of claim 1, wherein the pressure constitutes a first pressure, and
wherein the controller detects the peeling defect by comparing the first pressure with a resultant force of a second pressure and a third pressure, the second pressure being a pressure with which the pressure roller presses the film in a first direction, the third pressure being a pressure with which a tension of the film is applied to the pressure roller in the first direction.

### Claim 3 (depends on 1)

The imprint apparatus of claim 1, wherein the controller is configured to decrease a peeling speed of the film when the peeling defect is detected.

### Claim 4 (depends on 1)

The imprint apparatus of claim 1, wherein the controller is configured to adjust at least one of a peeling angle at which the film is peeled from the substrate and a tension of the film based on a peeling defect detection level.

### Claim 5 (depends on 4)

The imprint apparatus of claim 4, wherein the idle roller moves in at least one of a first direction and a second direction orthogonal to the first direction to adjust the peeling angle.

### Claim 6 (depends on 1)

The imprint apparatus of claim 1, wherein the pressure roller and the idle roller are configured to concurrently move such that a distance between the pressure roller and the idle roller is maintained while the film is peeled from the substrate.

### Claim 7 (depends on 1)

The imprint apparatus of claim 1, further comprising:
a film supply roller configured to supply the film to the pressure roller;
a film recovery roller configured to recover the film from the idle roller; and
a tensioner between the idle roller and the film recovery roller, the tensioner being configured to control a tension of the film.

### Claim 8

An imprint apparatus comprising:
a pressing portion comprising a pressure roller configured to press a film onto a substrate and a pressure sensor configured to sense a first pressure of the pressure roller;
an idle portion configured to move to adjust a peeling angle at which the film is peeled from the substrate;
a tensioner configured to control a tension of the film; and
a controller configured to detect a peeling defect based on the pressure.

### Claim 9 (depends on 8)

The imprint apparatus of claim 8, wherein the pressure constitutes a first pressure,
wherein the pressing portion further comprises:
a first roller support member configured to support the pressure roller; and
a first actuator configured to control the pressure roller such that the pressure roller presses the film in a first direction with a second pressure, and
wherein the pressure sensor is between the first roller support member and the first actuator.

### Claim 10 (depends on 9)

The imprint apparatus of claim 9, wherein the controller is configured to detect the peeling defect by comparing the first pressure with a resultant force of the second pressure and a third pressure, the third pressure being a pressure with which the tension of the film is applied to the pressure roller in the first direction.

### Claim 11 (depends on 8)

The imprint apparatus of claim 8, wherein the controller is configured to decrease a peeling speed of the film when the peeling defect is detected.

### Claim 12 (depends on 8)

The imprint apparatus of claim 8, wherein at least one of the peeling angle and the tension of the film is adjusted based on a peeling defect detection level.

### Claim 13 (depends on 12)

The imprint apparatus of claim 12, wherein the idle portion comprises:
an idle roller spaced from the pressure roller and configured to peel the film from the substrate; and
a second actuator configured to move the idle roller in at least one of a first direction and a second direction orthogonal to the first direction to adjust the peeling angle.

### Claim 14 (depends on 13)

The imprint apparatus of claim 13, wherein the pressure roller and the idle roller are configured to be concurrently moved such that a distance between the pressure roller and the idle roller is maintained while the film is peeled from the substrate.
