# US 10,864,652 B2 · Method for manufacturing high-density wood laminate material > Agents: this data is available as JSON from the patentgrep API and MCP server — see https://patentgrep.com/llms.txt - Number: US 10,864,652 B2 - Document ID: US10864652B2 - Status: Granted - Kind: B2 - Application number: 16/333,748 - Filed: 2018-10-01 - Published: 2019-11-28 - Granted: 2020-12-15 - Earliest claimed: 2017-09-29 - Assignees: Daiken Corporation - Applicants: Daiken Corporation - Inventors: Katsuhito Oshima; Yasushi Sugio; Koji Nagaoka; Kazuki Sakamoto - Web page: https://patentgrep.com/patent/US10864652B2 ## CPC - B27N 1/00: Pretreatment of moulding material - B27N 3/02: from particles - B27D 5/00: Other working of veneer or plywood specially adapted to veneer or plywood (working of strips in the same way as cane B27J {; repairing tears on veneer blanks B27D1/10; B27G1/00 takes precedence}) - B27K 5/00: Treating of wood not provided for in groups B27K1/00, B27K3/00 - B27M 1/08: by multi-step processes - B27N 3/04: from fibres - B27N 3/143: {Orienting the particles or fibres} - B27N 3/18: Auxiliary operations, e.g. preheating, humidifying, cutting-off - B30B 9/00: Presses specially adapted for particular purposes - B30B 9/28: for forming shaped articles (from material in powder, granular, or paste form, e.g. briquetting presses B30B11/00) - B27N 3/24: characterised by using continuously acting presses having endless belts or chains moved within the compression zone - B27N: MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL (containing cementitious material B28B; shaping of substances in a plastic state B29C; fibreboards made from fibrous suspensions D21J; drying F26B17/00) - B27D: WORKING VENEER OR PLYWOOD (applying liquids or other fluent materials to surface in general B05; grinding, sanding, or polishing of wood B24; applying adhesives or glue to surfaces of wood B27G11/00; manufacture of veneer B27L5/00) - B27K: PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR (applying liquids or other fluent materials to surfaces in general B05; coating wood or similar material B44D); CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS - B27M: WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES - B30B: PRESSES IN GENERAL (producing ultra-high pressure or ultra-high pressure and high temperature to effect modifications of a substance, e.g. for making artificial diamonds B01J3/00 ){(compressing means for refuse receptacles B65F1/1405)} ## Abstract This method for manufacturing a high-density strand board enables high-density strand boards to be formed by using about the same press pressure as press pressures required to form strand boards with common densities, so that the high-density strand boards can be produced without using special facilities and equipment. A pretreatment process P2 is performed on strands 5 before pressing. The pretreatment process P2 is comprised of a first treatment process P2a and a subsequent second treatment process P2b. At least one of beating, high-frequency treatment, high-temperature high-pressure treatment, high-water pressure treatment, repeated deaeration and dehydration treatment, and chemical treatment is performed in the first treatment process P2a, and roll pressing or flat press pressing is performed in the second treatment process P2b. A strand board B with a density of 750 to 950 kg/m3 is formed by using a press pressure of 4 N/mm2 or less. ## Claims ### Claim 1 A method for manufacturing a high-density wood laminate material, comprising: providing strands of woodbased material that are thin plate cut pieces of wood elongated in a fiber direction and having a density of 300 kg/m3 or more and less than 700 kg/m3, pretreating the strands of woodbased material by softening, compressing or squeezing the strands of woodbased material, orienting the strands of woodbased material such that fibers of the strands of woodbased material extend in a predetermined reference direction to form mats of the strands of woodbased material, stacking the mats of the strands of woodbased material in multiple layers to form a multi-layered mat of the strands of woodbased material, and pressing at a pressure of 4 N/mm2 or less to compress and bond the multi-layered mat, wherein the pretreating step is performed before the stacking step, the pretreating step including at least one of the following treatments on the strands of woodbased material: physical treatment in which the strands of woodbased material are physically compressed; high-frequency treatment in which the strands of woodbased material are irradiated with high-frequency waves so as to be dielectrically heated from inside and softened; high-temperature high-pressure treatment in which the strands of woodbased material are subjected to high temperature and high pressure; high-water pressure treatment in which surfaces of the strands of woodbased material are finely scratched by high-pressure water; and repeated deaeration and dehydration treatment in which the strands of woodbased material are saturated with water and then moisture is removed from the strands of woodbased material under vacuum conditions; and wherein the pretreating step is performed in order that the multi-layered mat pressed during the pressing step at the pressure forms the high-density wood laminate material with a density of 750 to 950 kg/m3. ### Claim 2 (depends on 1) The method of claim 1, wherein the physical treatment includes beating in which strands of woodbased material are compressed and deformed by beating, roll pressing in which the strands of woodbased material are compressed by a roll press machine, or flat press pressing in which the strands of woodbased material are compressed by a flat press machine. ### Claim 3 (depends on 2) The method of claim 2, wherein the pretreatment step is comprised of at least one of a first treatment process in which at least one of the beating, the high-frequency treatment, the high-temperature high-pressure treatment, the high-water pressure treatment, the repeated deaeration and dehydration treatment, and the chemical treatment is performed, and a second treatment process in which the roll pressing or the flat press pressing is performed. ### Claim 4 (depends on 3) The method of claim 3, wherein in the pretreatment step, the second treatment process is performed after the first treatment process. ### Claim 5 A method for manufacturing a high-density wood laminate material, comprising: providing strands of woodbased material that are thin plate cut pieces of wood elongated in a fiber direction and having a density of 300 kg/m3 or more and less than 700 kg/m3, pretreating the strands of woodbased material, orienting the strands of woodbased material such that fibers of the strands of woodbased material extend in a predetermined reference direction to form mats of the strands of woodbased material, stacking the mats of the strands of woodbased material in multiple layers to form a multi-layered mat of the strands of woodbased material, and pressing to compress and bond the multi-layered mat, wherein the pretreating step is performed before the stacking step, the pretreating step including beating in which the strands of woodbased material are compressed and deformed by beating, roll pressing in which the strands of woodbased material are compressed by a roll press machine, or flat press pressing in which the strands of woodbased material are compressed by a flat press machine, and wherein the pretreating step is performed in order that the multi-layered mat pressed during the pressing step at the pressure of 4 N/mm2 or less forms the high-density wood laminate material with a density of 750 to 950 kg/m3.