# US 10,864,601 B2 · Manufacturing machine

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- Number: US 10,864,601 B2
- Document ID: US10864601B2
- Status: Granted
- Kind: B2
- Application number: 15/735,693
- Filed: 2016-04-07
- Published: 2019-05-23
- Granted: 2020-12-15
- Earliest claimed: 2015-06-15
- Assignees: Dmg Mori Co., Ltd.
- Applicants: Dmg Mori Co., Ltd.
- Inventors: Yuhei Mezawa; Takeshi Otawa; Shigetsugu Sakai
- Web page: https://patentgrep.com/patent/US10864601B2

## CPC

- B23K 26/342: Build-up welding
- B22F 10/25: Direct deposition of metal particles, e.g. direct metal deposition [DMD] or laser engineered net shaping [LENS]
- B22F 10/50: Treatment of workpieces or articles during build-up, e.g. treatments applied to fused layers during build-up
- B23K 26/0823: {Devices involving rotation of the workpiece}
- B23K 26/0853: {Devices involving movement of the workpiece in at least two axial directions, e.g. in a plane}
- B23K 26/0876: {in at least two axial directions}
- B23K 26/1464: {Supply to, or discharge from, nozzles of media, e.g. gas, powder, wire}
- B23K 26/1482: {Detachable nozzles, e.g. exchangeable or provided with breakaway lines}
- B23K 26/21: by welding
- B23K 26/34: Laser welding for purposes other than joining
- B23K 26/702: {Auxiliary equipment}
- B23P 23/04: for both machining and other metal-working operations
- B23Q 3/1556: {of non-rotary tools (in combination with rotary tools: B23Q3/15506, B23Q3/15513)}
- B33Y 30/00: Apparatus for additive manufacturing; Details thereof or accessories therefor
- B33Y 40/00: Auxiliary operations or equipment, e.g. for material handling
- B23K: SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B22F: WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER (making alloys by powder metallurgy C22C); APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B23P: METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS (arrangements for copying or controlling B23Q)
- B23Q: DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING (tools of the kind used in lathes or boring machines B23B27/00); MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B33Y: ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING

## Abstract

A manufacturing machine includes: a tool spindle configured to hold a tool for subtractive manufacturing for a workpiece; an additive manufacturing head detachably mounted on the tool spindle to discharge material powder and emit a laser beam during additive manufacturing; and a head stocker storing the additive manufacturing head in an outside-of-machining-area. The additive manufacturing head includes: a head body into which a laser beam is introduced; and a laser tool detachably mounted on the head body to emit the laser beam and define a laser-beam-irradiated region on the workpiece. The manufacturing machine further includes: a laser tool stocker storing a plurality of laser tools; and a laser tool exchanger for exchanging laser tools between the head body and the laser tool stocker. A high productivity of additive manufacturing is achieved by using the above features configured in this way.

## Claims

### Claim 1

A manufacturing machine capable of subtractive manufacturing and additive manufacturing for a workpiece, the manufacturing machine comprising:
a tool holder disposed movably in a machining area and configured to hold a tool to be used for subtractive manufacturing from a workpiece;
an additive manufacturing head configured to be detachably mounted on the tool holder and to discharge material powder and emit an energy beam during additive manufacturing for a workpiece;
a head stocker positioned adjacent to the machining area and configured to extend into the machining area, wherein the head stocker is configured to move the additive manufacturing head between the machining area and an outside of the machining area to store the additive manufacturing head on the head stocker outside of the machining area,
the additive manufacturing head including
a body into which an energy beam is to be introduced, and
an emission part configured to be detachably mounted on the body and to emit the energy beam and define an energy-beam-irradiated region that is a region irradiated with the energy beam on the workpiece;
an emission part stocker disposed on the outside of the machining area and configured to store a plurality of the emission parts that are different from each other in terms of the energy-beam-irradiated region defined on a workpiece; and
an emission part exchanger that is separate from the head stocker and configured to move the emission parts from outside of the machining area into the machining area to be exchanged between the body and the emission part stocker.

### Claim 2 (depends on 1)

The manufacturing machine according to claim 1, wherein
the tool holder is configured to be swivelable about a predetermined axis, and
a direction in which the emission part emits the energy beam is changed as the tool holder swivels.

### Claim 3 (depends on 2)

The manufacturing machine according to claim 2, wherein
when the emission parts are to be exchanged by the emission part exchanger, the tool holder is swiveled to position the additive manufacturing head in a posture that enables the emission parts to be exchanged between the body and the emission part stocker.

### Claim 4 (depends on 1)

The manufacturing machine according to claim 1, wherein
the tool holder is a tool spindle configured to rotate a tool,
the tool spindle includes a cylindrical portion extending in a cylindrical shape along a rotational axis of the tool, and
the additive manufacturing head is detachably mounted on the cylindrical portion.

### Claim 5 (depends on 1)

The manufacturing machine according to claim 1, further comprising:
a first cover positioned within the manufacturing machine and including a first open-close member configured to be openable and closable, the first cover being configured to separate an inside from the outside of the machining area from one another; and
a second cover positioned within the manufacturing machine and including a second open-close member configured to be openable and closable, the second cover being configured to cover a plurality of the emission parts stored at the emission part stocker on the outside of the machining area.

### Claim 6 (depends on 5)

The manufacturing machine according to claim 5, wherein the head stocker is positioned behind the first cover and the emission part stocker and the emission part exchanger are positioned behind the second cover.

### Claim 7 (depends on 6)

The manufacturing machine according to claim 6, wherein the emission part exchanger is configured to pass through the first cover and the second cover to move the emission parts from the outside of the machining area into the machining area.

### Claim 8 (depends on 1)

The manufacturing machine according to claim 1, wherein the head stocker includes a head support configured to support the additive manufacturing head and a movement mechanism configured to move the head support from the outside of the machining area into the machining area.

### Claim 9 (depends on 1)

The manufacturing machine according to claim 1, wherein the emission part exchanger is configured to move the emissions parts from the outside of the machining area into the machining area.

### Claim 10

A manufacturing machine capable of subtractive manufacturing and additive manufacturing for a workpiece, the manufacturing machine comprising:
a tool holder disposed movably in a machining area and configured to hold a tool to be used for subtractive manufacturing from a workpiece;
an additive manufacturing head configured to be detachably mounted on the tool holder and to discharge material powder and emit an energy beam during additive manufacturing for a workpiece;
a head stocker configured to store the additive manufacturing head on the outside of the machining area,
the additive manufacturing head including
a body into which an energy beam is to be introduced, and
an emission part configured to be detachably mounted on the body and to emit the energy beam and define an energy-beam-irradiated region that is a region irradiated with the energy beam on the workpiece;
an emission part stocker disposed on the outside of the machining area and configured to store a plurality of the emission parts that are different from each other in terms of the energy-beam-irradiated region defined on a workpiece; and
an emission part exchanger configured to cause the emission parts to be exchanged between the body and the emission part stocker, wherein
the tool holder is configured to be swivelable about a predetermined axis,
a direction in which the emission part emits the energy beam is changed as the tool holder swivels, and
when the emission parts are to be exchanged by the emission part exchanger, the tool holder is swiveled to position the additive manufacturing head in a posture that enables the emission parts to be exchanged between the body and the emission part stocker.

### Claim 11

A manufacturing machine capable of subtractive manufacturing and additive manufacturing for a workpiece, the manufacturing machine comprising:
a tool holder disposed movably in a machining area and configured to hold a tool to be used for subtractive manufacturing from a workpiece;
an additive manufacturing head configured to be detachably mounted on the tool holder and to discharge material powder and emit an energy beam during additive manufacturing for a workpiece;
a head stocker configured to store the additive manufacturing head on the outside of the machining area,
the additive manufacturing head including
a body into which an energy beam is to be introduced, and
an emission part configured to be detachably mounted on the body and to emit the energy beam and define an energy-beam-irradiated region that is a region irradiated with the energy beam on the workpiece;
an emission part stocker disposed on the outside of the machining area and configured to store a plurality of the emission parts that are different from each other in terms of the energy-beam-irradiated region defined on a workpiece,
an emission part exchanger configured to cause the emission parts to be exchanged between the body and the emission part stocker,
a first cover including a first open-close member configured to be openable and closable, the first cover being configured to separate the inside from the outside of the machining area from one another; and
a second cover including a second open-close member configured to be openable and closable, the second cover being configured to cover a plurality of the emission parts stored at the emission part stocker on the outside of the machining area.
