# US 10,864,340 B2 · Mask system

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- Number: US 10,864,340 B2
- Document ID: US10864340B2
- Status: Granted
- Kind: B2
- Application number: 16/865,960
- Filed: 2020-05-04
- Published: 2020-08-20
- Granted: 2020-12-15
- Earliest claimed: 2005-06-06
- Assignees: ResMed Pty Ltd
- Applicants: ResMed Pty Ltd
- Inventors: Christopher Scott Skipper; Alison Oldenburg; Karthikeyan Selvarajan; Steven John Lubke; Gregory Scott Smart; Rupert Christian Scheiner; James William Charles Vandyke; Michael John Reid; Timothy Shawn Nelson; Philip Rodney Kwok
- Web page: https://patentgrep.com/patent/US10864340B2

## CPC

- A61M 16/20: Valves specially adapted to medical respiratory devices
- A61M 16/06: Respiratory or anaesthetic masks
- A61M 16/0605: {Means for improving the adaptation of the mask to the patient}
- A61M 16/0666: {Nasal cannulas or tubing (devices for improving normal breathing through the nose A61F5/08; nose filters A62B23/06; outside holding devices A61M25/02)}
- A61M 16/0683: {Holding devices therefor}
- A61M 16/08: Bellows; Connecting tubes {(having means for taking samples G01N1/22); Water traps; Patient circuits}
- A61M 16/0816: {Joints or connectors}
- A61M 16/0825: {with ball-sockets}
- A61M 16/0875: {Connecting tubes}
- A61M 16/0616: {with face sealing means comprising a flap or membrane projecting inwards, such that sealing increases with increasing inhalation gas pressure}
- A61M 16/0622: {having an underlying cushion}
- A61M 2016/0661: {with customised shape}
- A61M 2210/06: Head
- A61M 2210/0606: Face
- A61M 2210/0618: Nose
- A61M 2210/0625: Mouth
- A62B 9/02: Valves {(non-return valves mounted in breathing masks or helmets A62B18/10)}
- A62B 18/084: {Means for fastening gas-masks to heads or helmets}
- Y10T 29/49826: Assembling or joining
- A61M: DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY (introducing media into or onto the bodies of animals A61D7/00; means for inserting tampons A61F13/26; devices for administering food or medicines orally A61J; containers for collecting, storing or administering blood or medical fluids A61J1/05); DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY (surgery A61B; chemical aspects of surgical articles A61L); DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR {(Electrotherapy, e.g. producing anaesthesia by the use of alternating or intermittent currents A61N1/36021)}
- A62B: DEVICES, APPARATUS OR METHODS FOR LIFE-SAVING (valves specially adapted for medical use A61M39/00; life-saving devices, apparatus or methods specially adapted for use in water B63C9/00; divers' equipment B63C11/00; specially adopted for use with aircraft, e.g. parachutes, ejector seats, {B64D17/00, B64D25/10}; rescue devices peculiar to mining E21F11/00)
- Y10T: TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION

## Abstract

A mask system for use between a patient and device to deliver a breathable gas to the patient includes a mouth cushion, a pair of nasal prongs, an elbow, and a headgear assembly. The mouth cushion is structured to sealingly engage around an exterior of a patient's mouth in use, and the pair of nasal prongs are structured to sealingly communicate with nasal passages of a patient's nose in use. The elbow delivers breathable gas to the patient. The headgear assembly maintains the mouth cushion and the nasal prongs in a desired position on the patient's face. The headgear assembly provides a substantially round crown strap that cups the parietal bone and occipital bone of the patient's head in use.

## Claims

### Claim 1

A mask system to deliver pressurized air to a patient for treating sleep disordered breathing, the mask system comprising:
a first air-delivery conduit connectable with a patient seal assembly at a first conduit connection on a first side of the patient seal assembly;
a second air-delivery conduit connectable with the patient seal assembly at a second conduit connection on a second side of the patient seal assembly opposite from the first side of the patient seal assembly; and
a headgear assembly attachable to the first air-delivery conduit and the second air-delivery conduit to maintain the patient seal assembly on a face of the patient, the headgear assembly including:
an upper headgear portion connectable with the first air-delivery conduit at a first location above a first ear of the patient when the mask system is worn by the patient, and connectable with the second air-delivery conduit at a second location above a second ear of the patient when the mask system is worn by the patient, and
a lower headgear portion connectable with a first headgear connection on the first side of the patient seal assembly, and connectable with a second headgear connection on the second side of the patient seal assembly, the first headgear connection and the second headgear connection being spaced below the first conduit connection and the second conduit connection, the lower headgear portion being joined together with the upper headgear portion,
wherein the first air-delivery conduit and the second air-delivery conduit are positioned to connect with the patient seal assembly at locations above all connections between the headgear assembly and the patient seal assembly when the mask system is worn by the patient and viewed from in front of the patient.

### Claim 2 (depends on 1)

The mask system of claim 1, wherein:
the upper headgear portion comprises an upper strap;
the lower headgear portion comprises a lower strap;
the upper headgear portion and the lower headgear portion are attached to one another to form a three-dimensional anatomically-shaped headgear assembly;
the upper headgear portion and the lower headgear portion join together at a joined headgear portion; and
the headgear assembly is shaped so that the joined headgear portion is located at a back of a head of the patient when the mask system is worn by the patient.

### Claim 3 (depends on 2)

The mask system of claim 2, wherein:
a first part of the upper headgear portion that is structured to pass along a first side of the head of the patient when the mask system is worn by the patient attaches to the joined headgear portion at an upward angle with respect to a horizontal dimension so that the first part of the upper headgear portion angles upward from the joined headgear portion to pass above the first ear of the patient when the mask system is worn by the patient; and
a second part of the upper headgear portion that is structured to pass along a second side of the head of the patient when the mask system is worn by the patient attaches to the joined headgear portion at an upward angle with respect to the horizontal dimension so that the second part of the upper headgear portion angles upward from the joined headgear portion to pass above the second ear of the patient when the mask system is worn by the patient.

### Claim 4 (depends on 3)

The mask system of claim 3, wherein:
a first part of the lower headgear portion that is structured to pass along the first side of the head of the patient when the mask system is worn by the patient attaches to the joined headgear portion along a direction of the horizontal dimension; and
a second part of the lower headgear portion that is structured to pass along the second side of the head of the patient when the mask system is worn by the patient attaches to the joined headgear portion along the direction of the horizontal dimension.

### Claim 5 (depends on 1)

The mask system of claim 1, wherein the mask system is structured so that the upper headgear portion passes around a back of a head of the patient when the mask system is worn by the patient.

### Claim 6 (depends on 5)

The mask system of claim 5, wherein the mask system is structured so that:
the first air-delivery conduit interfaces with the first conduit connection at an upward angle with respect to a horizontal dimension so that the first air-delivery conduit angles upward from the patient seal assembly to pass above the first ear of the patient when the mask system is worn by the patient; and
the second air-delivery conduit interfaces with the second conduit connection at an upward angle with respect to the horizontal dimension so that the second air-delivery conduit angles upward from the patient seal assembly to pass above the second ear of the patient when the mask system is worn by the patient.

### Claim 7 (depends on 6)

The mask system of claim 6, wherein the mask system is structured so that:
a first part of the lower headgear portion passes below the first ear of the patient on a first side of the head of the patient when the mask system is worn by the patient;
a second part of the lower headgear portion passes below the second ear of the patient on a second side of the head of the patient when the mask system is worn by the patient; and
the lower headgear portion wraps around a back of a neck of the patient when the mask system is worn by the patient.

### Claim 8 (depends on 1)

The mask system of claim 1, wherein:
the first air-delivery conduit is structured to be insertable into the first conduit connection on the first side of the patient seal assembly; and
the second air-delivery conduit is structured to be insertable into the second conduit connection on the second side of the patient seal assembly.

### Claim 9 (depends on 8)

The mask system of claim 8, wherein:
the first conduit connection comprises a first tube into which a portion of the first air-delivery conduit is structured to be insertable; and
the second conduit connection comprises a second tube into which a portion of the second air-delivery conduit is structured to be insertable.

### Claim 10 (depends on 1)

The mask system of claim 1, wherein:
the upper headgear portion is connectable with the first air-delivery conduit using hook-and-loop material wrapped around a portion of the first air-delivery conduit; and
the upper headgear portion is connectable with the second air-delivery conduit using hook-and-loop material wrapped around a portion of the second air-delivery conduit.

### Claim 11 (depends on 10)

The mask system of claim 10, wherein:
the lower headgear portion is connectable with the first headgear connection on the first side of the patient seal assembly using hook-and-loop material wrapped around a first crossbar; and
the lower headgear portion is connectable with the second headgear connection on the second side of the patient seal assembly using hook-and-loop material wrapped around a second crossbar.

### Claim 12 (depends on 1)

The mask system of claim 1, wherein the mask system is structured to provide pressurized air to the patient seal assembly contemporaneously through both the first air-delivery conduit and the second air-delivery conduit.

### Claim 13 (depends on 1)

The mask system of claim 1, wherein the patient seal assembly is shaped to be positioned entirely below a nasal bridge of the patient to avoid the nasal bridge of the patient when the mask system is worn by the patient.

### Claim 14 (depends on 13)

The mask system of claim 13, wherein the patient seal assembly defines a breathing chamber configured to contemporaneously provide air to both a nose of the patient and a mouth of the patient.

### Claim 15 (depends on 14)

The mask system of claim 14, wherein a first portion of the patient seal assembly shaped to seal with the nose of the patient and a second portion of the patient seal assembly shaped to seal with the mouth of the patient are integrally formed as a one-piece component.

### Claim 16 (depends on 15)

The mask system of claim 15, wherein the first portion of the patient seal assembly is shaped to seal with the nose of the patient without the patient seal assembly being inserted into nostrils of the patient.

### Claim 17 (depends on 16)

The mask system of claim 16, wherein the first portion of the patient seal assembly is shaped to seal around and under both nostrils instead of forming a separate seal with each nostril.

### Claim 18 (depends on 1)

The mask system of claim 1, wherein:
the patient seal assembly includes a face-contacting portion that is formed of a soft material;
the patient seal assembly includes a distal, non-face contacting portion that is formed of a rigid material that is more rigid than the soft material; and
the rigid material that forms the non-face contacting portion of the patient seal assembly includes the first headgear connection and the second headgear connection at which the lower headgear portion of the headgear assembly is connectable with the patient seal assembly.

### Claim 19 (depends on 18)

The mask system of claim 18, wherein:
the first conduit connection on the first side of the patient seal assembly is formed in the soft material that forms the face-contacting portion of the patient seal assembly; and
the second conduit connection on the second side of the patient seal assembly is formed in the soft material that forms the face-contacting portion of the patient seal assembly.

### Claim 20 (depends on 1)

The mask system of claim 1, wherein the upper headgear portion includes means for connecting with the lower headgear portion at a back of a head of the patient.

### Claim 21 (depends on 20)

The masks system of claim 20, wherein the upper headgear portion includes means for connecting with the first air-delivery conduit and the second air-delivery conduit.

### Claim 22 (depends on 21)

The mask system of claim 21, further comprising the patient seal assembly, wherein:
the first air-delivery conduit includes means for connecting with the patient seal assembly at the first conduit connection; and
the second air-delivery conduit includes means for connecting with the patient seal assembly at the second conduit connection.

### Claim 23 (depends on 22)

The mask system of claim 22, wherein the lower headgear portion includes means for connecting with the first headgear connection and the second headgear connection.

### Claim 24

A mask system to deliver pressurized air to a patient for treating sleep disordered breathing, the mask system comprising:
a first air-delivery conduit connectable with a patient seal assembly at a first conduit connection on a first side of the patient seal assembly, the mask system structured so that the first air-delivery conduit interfaces with the first conduit connection at an upward angle with respect to a horizontal dimension so that the first air-delivery conduit angles upward from the patient seal assembly to pass above a first ear of the patient when the mask system is worn by the patient;
a second air-delivery conduit connectable with the patient seal assembly at a second conduit connection on a second side of the patient seal assembly opposite from the first side of the patient seal assembly, the mask system structured so that the second air-delivery conduit interfaces with the second conduit connection at an upward angle with respect to the horizontal dimension so that the second air-delivery conduit angles upward from the patient seal assembly to pass above a second ear of the patient when the mask system is worn by the patient; and
a headgear assembly attachable to the first air-delivery conduit and the second air-delivery conduit to maintain the patient seal assembly on a face of the patient, the headgear assembly including:
an upper headgear portion connectable with the first air-delivery conduit at a first location above the first ear of the patient when the mask system is worn by the patient, and connectable with the second air-delivery conduit at a second location above the second ear of the patient when the mask system is worn by the patient, and
a lower headgear portion connectable with a first headgear connection on the first side of the patient seal assembly, and connectable with a second headgear connection on the second side of the patient seal assembly, the mask system structured so that the lower headgear portion wraps around a back of a neck of the patient when the mask system is worn by the patient such that a first part of the lower headgear portion passes below the first ear of the patient on a first side of the head of the patient and such that a second part of the lower headgear portion passes below the second ear of the patient on a second side of the head of the patient when the mask system is worn by the patient, the lower headgear portion and the upper headgear portion being attached to one another at a joined headgear portion that is located at a back of a head of the patient when the mask system is worn by the patient, the first headgear connection and the second headgear connection being spaced below the first conduit connection and the second conduit connection,
wherein the first air-delivery conduit and the second air-delivery conduit are positioned to connect with the patient seal assembly at locations above all connections between the headgear assembly and the patient seal assembly when the mask system is worn by the patient and viewed from in front of the patient.
