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US 10,858,537 B2Granted
Gas-barrier film and method of manufacturing the same
AssigneeLG Chem, Ltd.
InventorsSang Uk Ryu, Dong Ryul Kim, Seung Lac Ma, Jang Yeon Hwang, Jong Min Moon
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Abstract
The present application relates to gas barrier film having excellent adhesive strength and a method of manufacturing the same. Particularly, the present application is directed to providing a gas barrier film having excellent adhesion performance between an inorganic layer and a protective coating layer under harsh conditions by protective coating layer including inorganic nano particles surface-modified with organic silane on the inorganic layer.
Claims16
A gas barrier film, comprising:
- an organic-inorganic hybrid coating layer comprising a cured product of a sol-type hydrolyzed composition containing tetraethoxy orthosilicate and 3-glycidoxypropyl-trimethoxysilane;
- an inorganic layer;
- and
- a protective coating layer including inorganic nanoparticles surface-modified with an organic silane, the layers being sequentially stacked on one surface or both surfaces of a base, wherein:
- the inorganic nanoparticles are at least one selected from the group consisting of alumina nanoparticles, zinc oxide nanoparticles, antimony oxide nanoparticles, titanium oxide nanoparticles, and zirconium oxide nanoparticles;
- the inorganic nanoparticles are spherical and have a diameter of 20 to 100 nm;
- and
- the organic silane is 3-glycidoxypropyltrimethoxysilane or a compound of Formula 1:
- R1mSiX4-m [Formula 1]
- wherein:
- X is the same as or different from each other, and each independently is hydrogen, halogen, an alkoxy group having 1 to 12 carbon atoms, an acyloxy group, an alkylcarbonyl group, an alkoxycarbonyl group, or N(R2)2 wherein R2 is hydrogen or an alkyl group having 1 to 12 carbon atoms;
- R1 is the same as or different from each other, and each independently represents an alkenyl group, an alkynyl group, an arylalkynyl group, an alkynylaryl group, or an alkylcarbonyl group, and has as a substituent an amino group, an amide group, an aldehyde group, a keto group, a carboxyl group, a mercapto group, a cyano group, a hydroxyl group, an alkoxy group having 1 to 12 carbon atoms, an alkoxycarbonyl group having 1 to 12 carbon atoms, a sulfonic acid, a phosphoric acid, an acryl group, a methacryl group, an epoxy group or a vinyl group;
- and
- m is an integer from 1 to 3.
11 more elements
A method of manufacturing a gas barrier film, comprising:
- forming an organic-inorganic hybrid coating layer containing a reaction product obtained by curing a sol-type hydrolyzed coating composition comprising tetraethoxy orthosilicate and 3-glycidoxy-propyltrimethoxysilane on one or both surfaces of a base;
- forming an inorganic layer on the organic-inorganic hybrid coating layer;
- and
- forming a protective coating layer with a solution prepared by mixing a sol-type hydrolyzing solution and a solution including inorganic nanoparticles surface-modified with organic silane on the inorganic layer, wherein:
- the inorganic nanoparticles are spherical and have a diameter of 20 to 100 nm;
- and
- the inorganic nanoparticles are at least one selected from the group consisting of alumina nanoparticles, zinc oxide nanoparticles, antimony oxide nanoparticles, titanium oxide nanoparticles, and zirconium oxide nanoparticles.
4 more elements
Dependencies are inferred from the claim text.