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US 10,854,883 B2Granted
Buckling resistant current collector
AssigneeEnergizer Brands, LLC
InventorErik Mortensen
Life of this patent
Estimating the term…
Abstract
A wire mesh including a warp which includes a first nickel alloy wire having a first peak tensile strength; and a weft which includes a wire including nickel having a second peak tensile strength, wherein the first peak tensile strength is greater than or equal to the second peak tensile strength, is provided. A current collector and a zinc-air battery that includes the wire mesh are also provided.
Claims19
A zinc-air battery comprising:
- a zinc anode;
- an air cathode comprising:
- a wire mesh current collector comprising:
- a warp comprising a first nickel alloy wire having a first peak tensile strength;
- a weft comprising a wire comprising nickel and having a second peak tensile strength;
- wherein:
- the first peak tensile strength is greater than or equal to the second peak tensile strength;
- and
- the first nickel alloy wire comprises 90 wt % to 99 wt % nickel and 1 wt % to 10 wt % aluminum.
6 more elements
A zinc-air battery comprising:
- a zinc anode;
- an air cathode;
- a wire mesh current collector comprising:
- a wire warp comprising a first nickel alloy, wherein the first nickel alloy wire comprises 90 wt % to 99 wt % nickel and 1 wt % to 10 wt % aluminum;
- a wire weft comprising a second nickel alloy;
- wherein:
- the first and second nickel alloys are substantially insoluble in an aqueous caustic electrolyte;
- the warp exhibits a microhardness from about 180 kgf/mm2 to about 350 kgf/mm2, and the weft exhibits a microhardness from about 90 kgf/mm2 to about 150 kgf/mm2;
- a wire of the warp prior to incorporation in the mesh exhibits a resistivity of from about 2×10−7 Ωm to about 5×10−7 Ωm at 20° C.;
- a wire of the warp prior to incorporation in the mesh exhibits a peak tensile strength of greater than 140 ksi;
- and
- a wire of the warp prior to incorporation in the mesh exhibits a Young's Modulus of from about 180 GPa to about 240 GPa.
9 more elements
A wire mesh comprising:
- a warp comprising a first nickel alloy wire having a first peak tensile strength;
- a weft comprising a wire comprising nickel and having a second peak tensile strength;
- wherein:
- the first peak tensile strength is greater than or equal to the second peak tensile strength;
- and
- the first nickel alloy wire comprises 90 wt % to 99 wt % nickel and 1 wt % to 10 wt % aluminum.
3 more elements
Dependencies are inferred from the claim text.