Reactor and manufacturing method for reactor
AssigneesAutonetworks Technologies, Ltd., Sumitomo Wiring Systems, Ltd., Sumitomo Electric Industries, Ltd.
InventorKazuhiro Inaba
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Abstract
A reactor is provided that can reduce or alleviate stress that can be applied to a magnetic core, and also has excellent manufacturability, and a reactor manufacturing method is also provided. The reactor includes a coil and a magnetic core that includes a plurality of core pieces and a gap member that is interposed between at least one set of core pieces, the magnetic core forming a closed magnetic circuit when the coil becomes excited. At least one gap member is a resin foam gap member that includes, in a contact region that comes into contact with the core pieces, a resin foam portion constituted by resin foam.
Claims3
A reactor comprising:
- a coil;
- and
- a magnetic core that includes a plurality of core pieces and a plurality of gap members, the coil wound around the magnetic core, each of the plurality of core pieces having a pair of core-insertion projection portions, each of the core-insertion projection portions having a recession portion disposed on an outer peripheral surface of the respective core-insertion portions, the plurality of gap members interposed between at least one set of the core pieces, the magnetic core forming a closed magnetic circuit when the coil becomes excited,
- wherein a constituent material of the core pieces is a composite material containing a soft magnetic powder in an amount of 30 volume percent to 70 volume percent inclusive, a remaining portion being a non-metallic inorganic material in an amount of 20 volume percent or less and a resin, and
- one of the at least one gap members includes a resin foam, the resin foam having a plurality of air bubbles and contacts the core pieces and the coil so as to reduce a vibration applied to the reactor, an unfoamed resin sheet seated within the recession portion of the respective core-insertion projection portions.
Dependencies are inferred from the claim text.