US 10,832,355 B2 · Analysis method of coal consumption of thermal power units during peak shaving transient process

Abstract

An analysis method of coal consumption of the thermal power unit during peak shaving transients includes measuring and recording the coal-feeding rate under different steady-state loads, and then establishing the relationship between the coal-feeding rate and the load, wherein the coal consumption index of the unit during transients can be directly presented by the difference between the real-time coal-feeding rate and a steady-state corresponding value; the total coal increment can be obtained by integrating the real-time coal-feeding rate increment with time; for different loads, the coal consumption increment due to the unit's thermal storage variation can be defined as the thermal storage coal consumption increment; the thermal storage deviation of the unit during transients causes the additional coal consumption, which is defined as the process control coal consumption increment. This work can provide the clear guidance for the fuel control of the thermal power unit during peak shaving processes.

An analysis method of coal consumption for a thermal power unit during a peak shaving transient process, wherein:

a coal-feeding rate during the peak shaving transient process is divided into three parts, which are respectively a value according to a steady-state load, an increment value due to a thermal storage variation of a thermal power unit and a coal-feeding rate increment caused by process control irreversibility, and the analysis method comprises steps of:
(S1) collecting a coal-feeding rate {dot over (B)}s-s kg/s into a boiler furnace of the thermal power unit under different load rates, that is, under steady-state working conditions from 30% THA (turbine heat acceptance) to BMCR (boiler maximum continue rate) all possible stable working conditions, and obtaining a piecewise linear interpolation function ƒ1 which is corresponding to load rates L of the thermal power unit one to one;
(S2) collecting a real-time coal-feeding rate {dot over (B)}r-t kg/s and a real-time load rate Lr-t of the thermal power unit, obtaining a steady-state coal-feeding rate {dot over (B)}s kg/s according to the real-time load rate Lr-t and ƒ1, and obtaining a real-time coal-feeding rate increment Δ{dot over (B)}, wherein:
{dot over (B)}s=ƒ1(Lr-t) (1),
Δ{dot over (B)}={dot over (B)}r-t−{dot over (B)}s (2),
here, Lr-t is the real-time load rate of the thermal power unit, {dot over (B)}s (kg/s) is the steady-state coal-feeding rate according to Lr-t and ƒ1, {dot over (B)}r-t(kg/s) is the real-time coal-feeding rate of the thermal power unit, Δ{dot over (B)} (kg/s) is the real-time coal-feeding rate increment of the thermal power unit, a subscript “r-t” indicates a real-time value, a subscript “s” indicates a corresponding value according to the real-time rate and the interpolation function ƒ1;
(S3) integrating Δ{dot over (B)} over time, and obtaining a total coal consumption increment ΔB during the peak shaving transient process of the thermal power unit, wherein:
Δ
⁢
B
=
∫
0
τ
0
⁢
Δ
⁢
B
.
⁢
d
⁢
⁢
τ
,
(
3
)
here, ΔB (kg) is the total coal consumption increment during the peak shaving transient process of the thermal power unit, τ0 (s) is a total time of the peak shaving transient process;
(S4) dividing the total coal consumption increment ΔB during the peak shaving transient process of the thermal power unit into a thermal storage coal consumption increment ΔBT caused by the thermal storage variation and a process control coal consumption increment ΔBp-c caused by the peak shaving control process;
(S5) calculating the thermal storage variation Δt (kJ) of the thermal power unit under different working conditions, wherein:
a thermal storage variation Δt,f (kJ) is a thermal storage variation due to changes in working fluid quality and working fluid enthalpy value, Δt,M (kJ) is a thermal storage variation due to metal walls' temperature variations;
wherein the thermal storage of each part of the thermal power unit is calculated as follows:
(a) heat storage quantity of metal:
under different working conditions of the thermal power unit, metal heating surfaces' temperatures of the thermal power unit are different;
taking a economizer with a number i as an example, when the load rate of the thermal power unit is L, an average temperature of the metal heating surfaces is Ti,M, and the heat storage quantity thereof is defined as:
i,M=Mi,M·cM·(Ti,M−T0) (4)
here, i,M (kJ) is the heat storage quantity of the metal heating surfaces of the economizer, T0 (° C.) is ambient temperature, Mi,M (kg) is quality of metal, cM kJ/(kg·° C.) is specific heat capacity of metal;
the heat storage quantity of the metal heating surfaces of the thermal power unit is
Q
t
,
M
=
∑
i
=
1
n
⁢
Q
i
,
M
,
(
5
)
here, t,M (kJ) is the heat storage quantity of the metal heating surfaces of the whole thermal power unit, n is a total number of thermal devices, a subscript “t” is an abbreviation of “total”;
(b) heat storage quantity of a working fluid:
Q
i
,
f
=
M
i
,
f
·
(
h
i
,
f
-
h
0
)
,
(
6
)
Q
t
,
f
=
∑
i
=
1
n
⁢
Q
i
,
f
,
(
7
)
(c) total heat storage quantity:
t=t,f+t,M (8),
here, h0 (kJ/kg) is an enthalpy value of the working fluid at ambient temperature, hi,f (kJ/kg) is an enthalpy value of the working fluid, Mi,f (kg) is quality of stored working fluid in different devices, i,f (kJ) is the heat storage quantity of the working fluid, t,f (kJ) is the heat storage quantity of all working fluids in the thermal power unit, t (kJ) is the heat storage quantity of all working fluids and the metal heating surfaces in the thermal power unit;
and
(S6) under 30% THA-BMCR of the thermal power unit, defining a relationship, between the load rate L of the thermal power unit and the heat storage quantity t of all working fluids and the metal heating surfaces in the thermal power unit, as a function ƒ2, and then calculating the thermal storage variation of the thermal power unit between before and after peak shaving by formulas of:
Δ
⁢
Q
t
=
f
2
⁡
(
L
2
)
-
f
2
⁡
(
L
1
)
,
(
9
)
Δ
⁢
Q
B
=
Δ
⁢
Q
t
-
Δ
⁢
⁢
M
f
·
h
0
,
(
10
)
Δ
⁢
⁢
B
T
=
Δ
⁢
Q
B
L
⁢
H
⁢
V
,
(
11
)
Δ
⁢
⁢
B
p
-
c
=
Δ
⁢
⁢
B
-
Δ
⁢
B
T
,
(
12
)
here, L1 is a primary load rate, L2 is a target load rate, ΔMf (kg) is a quality difference of the working fluid between before and after load changes, ΔB (kJ) is the thermal storage variation value of the thermal power unit compensated by coal under different working conditions, ΔBT (kg) is the total thermal storage coal-feeding increment of the thermal power unit due to the thermal difference under different working conditions, ΔBp-c (kg) is the total process control coal-feeding increment of the thermal power unit due to process control in the peak shaving process.

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Analysis method of coal consumption of thermal power units during peak shaving transient process

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Analysis method of coal consumption of thermal power units during peak shaving transient process

Life of this patent

Abstract

Claims1