Engineered surfaces
AssigneeTatro Inc.
InventorsChristopher Tetrault, Michael Ayers, Jacob Tetrault
Life of this patent
Estimating the term…
Abstract
A moisture holding material for blending with fill to form an engineered surface. The moisture holding material includes a first non-woven fabric coated in an aqueous superabsorbent polymer (SAP); a second non-woven fabric; fiber; and a fluff material that are chopped and applied topically within a surface, on various substrates including, but not limited to, rubber, sand, wood chippings, grass, soil, fiber, textile, clay or rock. A portion of the non-woven material is coated with SAP.
Claims20
A moisture holding fiber blend material comprising:
- superabsorbent polymer (SAP) coated non-woven fabric materials;
- untreated non-woven fabric materials;
- polymeric materials, including staple fibers and particles;
- and
- fluff, a natural and/or synthetic cotton-like material that is generally a fibrous mass of natural and/or synthetic fibers, intertwined and entangled to form a cohesive unit of fibers and held together by interfacial friction and surface energy,
- wherein the moisture holding fiber blend material is blended as a particulate mixture that may be applied to a substrate or mixed with a substrate to form an engineered earthen recreation and sports surface that requires minimal irrigation and maintenance.
A method comprising:
- providing a fiber blend moisture holding material comprising:
- a first non-woven fabric coated in an aqueous superabsorbent polymer (SAP);
- a second non-woven fabric;
- fiber;
- and
- a fluff material;
- and
- blending the moisture holding material with fill to form an engineered surface.
An engineered surface comprising:
- a soil substrate;
- and
- a fiber blend material incorporated into the soil substrate, wherein the fiber blend material comprises (i) superabsorbent polymer (SAP) coated non-woven fabric materials;
- (ii) untreated non-woven fabric materials;
- (iii) polymeric materials, including staple fibers and particles;
- and (iv) fluff, a natural and/or synthetic cotton-like material that is generally a fibrous mass of natural and/or synthetic fibers, intertwined and entangled to form a cohesive unit of fibers and held together by interfacial friction and surface energy.
An engineered surface comprising:
- sand;
- and
- fiber blend material placed on a substrate, wherein the engineered surface is made of the sand combined with the fiber blend material comprising:
- (i) superabsorbent polymer (SAP) coated non-woven fabric materials;
- (ii) untreated non-woven fabric materials;
- (iii) polymeric materials, including staple fibers and particles;
- and (iv) fluff, a natural and/or synthetic cotton-like material that is generally a fibrous mass of natural and/or synthetic fibers, intertwined and entangled to form a cohesive unit of fibers and held together by interfacial friction and surface energy.
A method of creating an engineered surface comprising:
- shaving down the existing substrate or soil surface in order to level and remove existing vegetation;
- apply 0.1-0.8 pounds of SAP fiber blend per square foot of soil surface;
- applying 1-10 pounds of subangular sand per square foot of substrate surface;
- and
- smoothing the material until desired base consistency is achieved.
A mixed turf assembly comprising:
- an engineered surface comprising:
- (i) superabsorbent polymer (SAP) coated non-woven fabric materials;
- (ii) untreated non-woven fabric materials;
- (iii) polymeric materials, including staple fibers and particles;
- and (iv) fluff, a natural and/or synthetic cotton-like material that is generally a fibrous mass of natural and/or synthetic fibers, intertwined and entangled to form a cohesive unit of fibers and held together by interfacial friction and surface energy;
- and
- mixed turf arranged on the engineered surface and comprising:
- a synthetic turf and natural grass arranged in the synthetic turf, the synthetic turf, comprising:
- synthetic filaments configured to simulate grass blades and a backing consisting of a membrane supporting the synthetic filaments, the mixed turf wherein the backing is substantially draining and enables transpiration and permits the passage therethrough of the roots of the natural grass, the backing is non-biodegradable.
Dependencies are inferred from the claim text.