# US 10,770,875 B2 · Poke-through electrical outlet assembly with leveling bezel

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- Number: US 10,770,875 B2
- Document ID: US10770875B2
- Status: Granted
- Kind: B2
- Application number: 16/536,471
- Filed: 2019-08-09
- Published: 2020-02-13
- Granted: 2020-09-08
- Earliest claimed: 2018-08-10
- Applicants: Norman R. Byrne; Aaron G. Lautenbach; Matthew R. Haller; Marc A. Mitchell
- Inventors: Norman R. Byrne; Aaron G. Lautenbach; Matthew R. Haller; Marc A. Mitchell
- Web page: https://patentgrep.com/patent/US10770875B2

## CPC

- H02G 3/081: {Bases, casings or covers}
- H01R 24/64: for high frequency, e.g. RJ 45
- H01R 24/78: with additional earth or shield contacts
- H01R 27/02: for simultaneous co-operation with two or more {dissimilar} counterparts
- H02G 3/12: for flush mounting
- H02G 3/14: Fastening of cover or lid to box
- H02G 3/185: {Floor outlets and access cups}
- H01R 13/518: for holding or embracing several coupling parts, e.g. frames
- H01R 27/00: Coupling parts adapted for co-operation with two or more dissimilar counterparts ({for dissimilar contact members H01R13/35}; supported only by co-operation with a counterpart H01R31/00; with a holder adapted for supporting apparatus to which its counterpart is attached H01R33/90)
- H02G: INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H01R: ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS

## Abstract

An electrical outlet assembly is mountable in a floor or work surface, and includes an upper bezel and a lower insert that are joined in a non-rigid manner that permits some adjustment to the spacing and/or tilt of the upper bezel relative to the lower insert. The upper bezel and lower insert are joined together by a plurality of fasteners extending between a plurality of fastener receivers coupled to the upper bezel, and to the lower insert. At least one end of each coupling fastener is loosely captured in such a way that when the coupling fasteners are fully secured, they are permitted to move axially relative to the fastener receiver or the lower insert. This allows the lower insert to be repositionable in its axial direction relative to the upper bezel, and also permits the lower insert to be tilted out of alignment with the upper bezel.

## Claims

### Claim 1

An electrical outlet assembly for mounting in a floor or work surface, said unit comprising:
an upper bezel defining a longitudinal bezel axis;
a plurality of fastener receivers positioned below said upper bezel;
a lower insert spaced below said upper bezel and having a longitudinal insert axis, wherein said lower insert is positionable with the longitudinal insert axis in parallel alignment with the longitudinal bezel axis, said lower insert defining a plurality of recesses;
a plurality of coupling fasteners having lower portions received in respective ones of said recesses, and upper portions extending above said lower insert and secured at respective ones of said fastener receivers;
a plurality of sloped channel members coupled to said upper bezel and extending downwardly therefrom;
a securing element slidably disposed in each of said sloped channel members;
a mounting fastener threadedly coupled to each of said securing elements and extending upwardly through said sloped channel member; and
a leaf spring disposed in a channel formed in an outer periphery of said lower insert, and an adjustment screw coupled to opposite ends of said leaf spring,
wherein rotation of said adjustment screw biases a midsection of said leaf spring radially outwardly from said outer periphery of said lower insert;
wherein said sloped channel members are configured so that said securing elements are moved vertically and radially outwardly from said longitudinal bezel axis upon rotation of said mounting fasteners in one direction,
and said securing elements are moved vertically and radially inwardly from said longitudinal bezel axis upon rotation of said mounting fasteners in an opposite direction; and
wherein said lower portions of said coupling fasteners are axially movable within said recesses to permit said lower insert to move a limited distance along the longitudinal insert axis,
and to permit said lower insert to tilt relative to said upper bezel with the longitudinal insert axis oriented in non-parallel alignment with the longitudinal bezel axis.

### Claim 2 (depends on 1)

The electrical outlet assembly of claim 1, wherein said lower portions of said coupling fasteners comprise respective heads having larger diameters than said upper portions of said coupling fasteners.

### Claim 3 (depends on 2)

The electrical outlet assembly of claim 2, wherein said lower insert comprises a top plate coupled to an upper surface of a block, wherein said recesses are formed along said upper surface of said block, and wherein said top plate defines a plurality of openings aligned with respective ones of said recesses, with said coupling fastener heads captured in said recesses by said top plate.

### Claim 4 (depends on 3)

The electrical outlet assembly of claim 3, wherein said block comprises an intumescent material.

### Claim 5 (depends on 1)

The electrical outlet assembly of claim 1, further comprising an outlet housing configured to support a plurality of electrical outlets for access at said upper bezel, wherein said outlet housing comprises said fastener receivers and said sloped channel members.

### Claim 6 (depends on 5)

The electrical outlet assembly of claim 5, wherein said sloped channel members are sloped inwardly in the radial direction from top to bottom so that upward movement of said securing elements along said sloped channel members causes said securing elements to move radially outwardly.

### Claim 7 (depends on 1)

The electrical outlet assembly of claim 1, wherein said securing elements each comprise a plurality of radially outwardly extending teeth configured for selective engagement with an inner surface of a bore.

### Claim 8 (depends on 1)

The electrical outlet assembly of claim 1, further comprising an outlet housing configured to support a plurality of electrical outlets for access at said upper bezel, wherein said outlet housing comprises said fastener receivers.

### Claim 9

An electrical outlet assembly for mounting in a floor or work surface, said assembly comprising:
an upper bezel for providing access to an electrical outlet at the floor or work surface;
a plurality of fastener receivers positioned below and coupled to said upper bezel;
a lower insert spaced below said upper bezel;
a plurality of coupling fasteners having respective lower portions received in said lower insert and respective upper portions received at said fastener receivers;
a leaf spring disposed in a channel formed in an outer periphery of said lower insert, and an adjustment screw coupled to opposite ends of said leaf spring,
wherein rotation of said adjustment screw biases a midsection of said leaf spring radially outwardly from said outer periphery of said lower insert;
a plurality of sloped channel members coupled to said upper bezel and extending downwardly therefrom;
a securing element slidably disposed in each of said sloped channel members; and
a mounting fastener threadedly coupled to each of said securing elements and extending upwardly through said sloped channel member;
wherein said sloped channel members are configured so that said securing elements are moved vertically and radially outwardly from said longitudinal bezel axis upon rotation of said mounting fasteners in one direction,
and said securing elements are moved vertically and radially inwardly from said longitudinal bezel axis upon rotation of said mounting fasteners in an opposite direction; and
wherein when said coupling fasteners are fully secured for coupling said lower insert to said fastener receivers, each of said coupling fasteners is permitted to move axially relative to said fastener receiver or said lower insert such that said lower insert is repositionable in its axial direction relative to said upper bezel and said lower insert is tiltable by at least three degrees out of alignment with a longitudinal axis of said upper bezel.

### Claim 10 (depends on 9)

The electrical outlet assembly of claim 9, wherein said lower insert defines a plurality of recesses that receive said lower portions of said coupling fasteners, wherein said lower portions of said coupling fasteners are axially movable within said recesses.

### Claim 11 (depends on 10)

The electrical outlet assembly of claim 10, wherein said lower portions of said coupling fasteners comprise respective heads having larger diameters than said upper portions of said coupling fasteners.

### Claim 12 (depends on 10)

The electrical outlet assembly of claim 10, wherein said lower insert comprises a top plate coupled to an upper surface of a block, wherein said recesses are formed along said upper surface of said block, and wherein said top plate defines a plurality of openings aligned with respective ones of said recesses, with said coupling fastener heads captured in said recesses by said top plate.

### Claim 13 (depends on 12)

The electrical outlet assembly of claim 12, wherein said block comprises an intumescent material.

### Claim 14 (depends on 9)

The electrical outlet assembly of claim 9, further comprising an outlet housing configured to support a plurality of electrical outlets for access at said upper bezel, wherein said outlet housing comprises said fastener receivers and said sloped channel members.

### Claim 15 (depends on 9)

The electrical outlet assembly of claim 9, wherein said securing elements each comprise a plurality of radially outwardly extending teeth configured for selective engagement with an inner surface of a bore.

### Claim 16 (depends on 14)

The electrical outlet assembly of claim 14, wherein said sloped channel members are sloped inwardly in the radial direction from top to bottom so that upward movement of said securing elements along said sloped channel members causes said securing elements to move radially outwardly.

### Claim 17

An electrical outlet assembly for mounting in a floor or work surface, said assembly comprising:
an upper bezel for providing access to an electrical outlet at the floor or work surface;
a lower insert spaced below and coupled to said upper bezel;
a plurality of sloped channel members coupled to said upper bezel and extending downwardly therefrom;
a securing element slidably disposed in each of said sloped channel members;
a mounting fastener threadedly coupled to each of said securing elements and extending upwardly through said sloped channel member; and
a leaf spring disposed in a channel formed in an outer periphery of said lower insert, and an adjustment screw coupled to opposite ends of said leaf spring,
wherein rotation of said adjustment screw biases a midsection of said leaf spring radially outwardly from said outer periphery of said lower insert;
wherein said sloped channel members are configured so that said securing elements are moved vertically and radially outwardly from said longitudinal bezel axis upon rotation of said mounting fasteners in one direction, and said securing elements are moved vertically and radially inwardly from said longitudinal bezel axis upon rotation of said mounting fasteners in an opposite direction; and
wherein said securing elements each comprise at least one radially outwardly extending tooth configured for selective engagement with an inner surface of a bore.
