# US 10,770,851 B2 · Lug assemblies and related electrical apparatus and methods

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- Number: US 10,770,851 B2
- Document ID: US10770851B2
- Status: Granted
- Kind: B2
- Application number: 16/210,299
- Filed: 2018-12-05
- Published: 2019-04-11
- Granted: 2020-09-08
- Earliest claimed: 2017-05-17
- Assignees: Eaton Intelligent Power Limited
- Applicants: Eaton Intelligent Power Limited
- Inventors: Michael Jerome Whipple; David Wayne Stiffler
- Web page: https://patentgrep.com/patent/US10770851B2

## CPC

- H01R 27/02: for simultaneous co-operation with two or more {dissimilar} counterparts
- G01R 21/00: Arrangements for measuring electric power or power factor (G01R7/12 takes precedence)
- H01H 71/0207: {Mounting or assembling the different parts of the circuit breaker}
- H01H 71/08: Terminals; Connections
- H01R 4/30: utilising a screw or nut clamping member (H01R4/50 takes precedence; utilising a clamping member acted on by screw or nut H01R4/38; {for coaxial cables H01R9/0521})
- H01R 9/2416: {Means for guiding or retaining wires or cables connected to terminal blocks}
- H01R 9/2441: {with built-in overvoltage protection}
- H01R 31/065: {with built-in electric apparatus}
- H02B 1/32: Mounting of devices therein
- G01R 22/065: {related to mechanical aspects}
- H01R 4/36: Conductive members located under tip of screw
- H01R: ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- G01R: MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES (indicating correct tuning of resonant circuits H03J3/12)
- H01H: ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES (contact cables H01B7/10; electrolytic self-interrupters H01G9/18; emergency protective circuit arrangements H02H; switching by electronic means without contact-making H03K17/00)
- H02B: BOARDS, SUBSTATIONS OR SWITCHING ARRANGEMENTS FOR THE SUPPLY OR DISTRIBUTION OF ELECTRIC POWER

## Abstract

Lug assemblies include a housing with at least one internal printed circuit board with electronics and lugs. The lugs attach to cables providing power/current. The printed circuit board includes at least one electrical ground connector and at least one electrical contact connector. The lug assemblies include terminals that indirectly electrically couple the cables to terminals of switching devices such as circuit breakers.

## Claims

### Claim 1

A method of monitoring current from a power source to an electrical switching device, comprising:
electronically monitoring current from the power source to the electrical switching device using a circuit on a printed circuit board in a housing of a lug assembly, wherein the housing is inside an enclosure of an electrical distribution apparatus, wherein the lug assembly is attached to at least one power cable, and wherein the housing of the lug assembly positions the printed circuit board adjacent the electrical switching device,
wherein the electrical switching device comprises a main circuit breaker, and wherein the electrical distribution apparatus is a load center or meter stack and further comprises a plurality of additional main circuit breakers, each main circuit breaker coupled to a respective lug assembly having a respective printed circuit board with a corresponding circuit that electronically monitors current from the power source to a corresponding main circuit breaker, the method further comprising:
obtaining current measurements from each circuit based on the monitored current; and
electronically sending the current measurements to local and/or remote devices.

### Claim 2 (depends on 1)

The method of claim 1, wherein the housing comprises a cover with a lens and/or window, the method further comprising illuminating a light coupled to the circuit on the printed circuit board which is externally visible via the lens and/or window when there is electrical conduction to the electrical switching device thereby allowing a user to visually identify a conduction status of the electrical switching device.

### Claim 3 (depends on 1)

The method of claim 1, further comprising electronically transmitting a power outage alert based on the current monitored by the circuit on the printed circuit board.

### Claim 4 (depends on 1)

The method of claim 1, wherein the printed circuit board has a ground connector that engages sheet metal of the enclosure of the electrical distribution apparatus and also engages the circuit, and wherein the printed circuit board includes at least one electrical contact that is electrically coupled to a current carrying member of the lug assembly and to the circuit for monitoring the current.

### Claim 5 (depends on 1)

The method of claim 1, wherein the main circuit breaker is a tenant main circuit breaker with a switch handle, and wherein the printed circuit board is held orthogonal to and under a primary body of a cover attached to the lug assembly housing.

### Claim 6 (depends on 1)

The method of claim 1, wherein the printed circuit board attaches to at least one contact connector to couple the circuit to the at least one contact connector and monitors power usage at a respective main circuit breaker based on the monitored current, and wherein the electronically sending the current measurements to local and/or remote devices comprises transmitting, via a wireless transceiver, power usage measurements and/or power outage alarms to one or more smartphones of one or more tenants of a unit of a building and/or a residence associated with the respective main circuit breaker.

### Claim 7 (depends on 1)

The method of claim 1, further comprising a cover attached to the housing enclosing the printed circuit board, wherein the circuit comprises at least one light emitting diode (LED) that is visually accessible through the cover, and wherein the LED illuminates when there is conduction to the electrical switching device.

### Claim 8

A method of monitoring current from a power source to an electrical switching device, comprising:
electronically monitoring current from the power source to the electrical switching device using a circuit on a printed circuit board in a housing of a lug assembly, wherein the lug assembly is coupled to at least one power cable, and wherein the printed circuit board resides adjacent the electrical switching device in an electrical distribution apparatus,
wherein the printed circuit board has a perimeter having a width dimension and a height dimension, wherein the perimeter comprises opposing sides across the width dimension with one side being shorter and the other side being longer than the other in the height dimension, wherein the lug assembly comprises a curvilinear ground connector that extends laterally outward from the printed circuit board, and wherein the lug assembly further comprises a first contact connector and a second contact connector that are curvilinear and are spaced apart from the ground connector.

### Claim 9 (depends on 8)

The method of claim 8, wherein the lug assembly further comprises first and second lugs, and wherein a first contact connector extends outward from the printed circuit board to couple to a first terminal that is coupled to the first lug, and wherein a second contact connector extends outward from the printed circuit board to couple to the second lug.
