# US 10,770,254 B2 · Plug-on neutral connector for use with a fault circuit interrupt circuit breaker

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- Number: US 10,770,254 B2
- Document ID: US10770254B2
- Status: Granted
- Kind: B2
- Application number: 15/729,368
- Filed: 2017-10-10
- Published: 2019-04-11
- Granted: 2020-09-08
- Earliest claimed: 2017-10-10
- Assignees: ABB Schweiz AG
- Applicants: ABB Schweiz AG
- Inventors: Tapas Ranjan Rout; Leonardo Dorea Mascarenhas
- Web page: https://patentgrep.com/patent/US10770254B2

## CPC

- H01H 71/08: Terminals; Connections
- H01H 71/02: Housings; Casings; Bases; Mountings
- H01R 4/30: utilising a screw or nut clamping member (H01R4/50 takes precedence; utilising a clamping member acted on by screw or nut H01R4/38; {for coaxial cables H01R9/0521})
- H01R 13/652: with earth pin, blade or socket
- H01R 25/16: Rails or bus-bars provided with a plurality of discrete connecting locations for counterparts
- H02B 1/205: {for connecting electrical apparatus mounted side by side on a rail}
- H01H 1/5866: {characterised by the use of a plug and socket connector}
- H01R 4/36: Conductive members located under tip of screw
- H01R 13/05: Resilient pins or blades (carrying separate resilient parts H01R13/15)
- H02B 1/041: {Mechanical coupling for side-by-side mounted apparatus}
- H01H: ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES (contact cables H01B7/10; electrolytic self-interrupters H01G9/18; emergency protective circuit arrangements H02H; switching by electronic means without contact-making H03K17/00)
- H01R: ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H02B: BOARDS, SUBSTATIONS OR SWITCHING ARRANGEMENTS FOR THE SUPPLY OR DISTRIBUTION OF ELECTRIC POWER

## Abstract

A plug-on neutral connector includes a neutral terminal plug arranged to be inserted into a neutral terminal of a circuit breaker, a conductive fastener, including a pass-through, electrically coupled to the neutral terminal plug and arranged to be fastened on a neutral bus bar of a load center, and a housing disposed over at least a portion of the conductive fastener.

## Claims

### Claim 1

A plug-on neutral connector comprising:
a neutral terminal plug arranged to be inserted into a neutral terminal of a circuit breaker;
a conductive fastener electrically coupled to said neutral terminal plug and arranged to be fastened on a neutral bus bar of a load center, said conductive fastener comprising a first pass-through; and
a housing disposed over at least a portion of said conductive fastener, said housing comprising a second pass-through disposed in alignment with said first pass-through.

### Claim 2 (depends on 1)

The plug-on neutral connector of claim 1, wherein said neutral terminal plug is a plug-in connector.

### Claim 3 (depends on 1)

The plug-on neutral connector of claim 1, wherein said first and second pass-throughs are arranged to receive a neutral bus bar set screw.

### Claim 4 (depends on 1)

The plug-on neutral connector of claim 1, wherein said conductive fastener further comprises a plurality of flexible conductive legs arranged to cooperatively engage on the neutral bus bar of the load center.

### Claim 5 (depends on 1)

The plug-on neutral connector of claim 1, further comprising a flexible conductive element coupled between said neutral terminal plug and a receiving port of said conductive fastener.

### Claim 6 (depends on 1)

The plug-on neutral connector of claim 1, further comprising a c-shaped clip engaged over at least a portion of said conductive fastener between said conductive fastener and said housing.

### Claim 7 (depends on 6)

The plug-on neutral connector of claim 6, wherein said c-shaped clip comprises a third pass-through.

### Claim 8 (depends on 7)

The plug-on neutral connector of claim 7, wherein said third pass-through is aligned with said first and second pass-throughs, and wherein said first, second, and third pass-throughs are arranged to receive a neutral bus bar set screw.

### Claim 9

A circuit breaker comprising:
a neutral terminal; and
a plug-on neutral connector comprising:
a neutral terminal plug inserted into said neutral terminal of said circuit breaker;
a conductive fastener electrically coupled to said neutral terminal plug and arranged to be fastened on a neutral bus bar of a load center, said conductive fastener comprising a first pass-through;
a housing disposed over at least a portion of said conductive fastener; and
a c-shaped clip engaged over at least a portion of said conductive fastener between said conductive fastener and said housing.

### Claim 10 (depends on 9)

The circuit breaker of claim 9, wherein said circuit breaker is one of an arc fault circuit interrupter (AFCI) circuit breaker and a ground fault circuit interrupter (GFCI) circuit breaker.

### Claim 11 (depends on 9)

The circuit breaker of claim 9, wherein said first pass-through is arranged to receive a neutral bus bar set screw.

### Claim 12 (depends on 9)

The circuit breaker of claim 9, wherein said conductive fastener further comprises a plurality of flexible conductive legs arranged to cooperatively engage on the neutral bus bar of the load center.

### Claim 13 (depends on 9)

The circuit breaker of claim 9, wherein said plug-on neutral connector further comprises a flexible conductive element coupled between said neutral terminal plug and a receiving port of said conductive fastener.

### Claim 14

A circuit breaker comprising:
a case; and
a plug-on neutral connector comprising:
a first neutral terminal plug electrically coupled to a first neutral terminal of said circuit breaker;
a second neutral terminal plug electrically coupled to a second neutral terminal of said circuit breaker;
a conductive fastener electrically coupled to said first neutral terminal plug and arranged to be fastened on a neutral bus bar of a load center, said conductive fastener comprising a first pass-through;
a housing disposed over at least a portion of said conductive fastener and coupled to said case of said circuit breaker; and
a c-shaped clip engaged over at least a portion of said conductive fastener between said conductive fastener and said housing.

### Claim 15 (depends on 14)

The circuit breaker of claim 14, wherein said first pass-through is arranged to receive a neutral bus bar set screw.

### Claim 16 (depends on 14)

The circuit breaker of claim 14, wherein said conductive fastener further comprises a plurality of flexible conductive legs arranged to cooperatively engage on the neutral bus bar of the load center.

### Claim 17 (depends on 14)

The circuit breaker of claim 14, wherein said c-shaped clip comprises a second pass-through.

### Claim 18 (depends on 17)

The circuit breaker of claim 17, wherein said second pass-through is aligned with said first pass-through and is arranged to receive a neutral bus bar set screw.

### Claim 19 (depends on 14)

The circuit breaker of claim 14, wherein said housing comprises at least one neutral terminal extension port arranged to couple a neutral wire running from a load to said second neutral terminal.

### Claim 20

An electrical load center comprising:
a neutral bus bar electrically connected to a power source, said neutral bus bar arranged to receive a neutral bus bar set screw;
a mounting rail disposed substantially in parallel with said neutral bus bar;
a circuit breaker mountable on said mounting rail, said circuit breaker comprising a neutral terminal; and
a plug-on neutral connector arranged to electrically connect said circuit breaker to said neutral bus bar, said plug-on neutral connector comprising:
a neutral terminal plug arranged to be inserted into said neutral terminal of said circuit breaker;
a conductive fastener electrically coupled to said neutral terminal plug and arranged to be fastened on said neutral bus bar, said conductive fastener comprising a first pass-through arranged to receive the neutral bus bar set screw; and
a housing disposed over said conductive fastener, said housing comprising a second pass-through disposed in alignment with said first pass-through and arranged to receive the neutral bus bar set screw.
