# US 10,768,570 B2 · Image forming apparatus provided with recovery container for waste toner

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- Number: US 10,768,570 B2
- Document ID: US10768570B2
- Status: Granted
- Kind: B2
- Application number: 15/926,277
- Filed: 2018-03-20
- Published: 2018-09-27
- Granted: 2020-09-08
- Earliest claimed: 2017-03-21
- Assignees: Konica Minolta, Inc.
- Applicants: Konica Minolta, Inc.
- Inventors: Takenori Suenaga; Ryo Goto
- Web page: https://patentgrep.com/patent/US10768570B2

## CPC

- G03G 21/12: Toner waste containers
- G03G 15/0808: {characterised by the developer supplying means, e.g. structure of developer supply roller}
- G03G 15/0856: {Detection or control means for the developer level}
- G03G 15/095: Removing excess solid developer {, e.g. fog preventing}
- G03G 21/0011: {using a blade; Details of cleaning blades, e.g. blade shape, layer forming}
- G03G 21/10: Collecting or recycling waste developer
- G03G 21/105: {Arrangements for conveying toner waste}
- G03G 2215/0888: Arrangements for detecting toner level or concentration in the developing device
- G03G 2221/1624: transporting cleaned toner into separate vessels, e.g. photoreceptors, external containers
- G03G: ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY

## Abstract

An image forming apparatus includes an image forming unit for forming an image on a sheet and a sheet conveying unit for conveying the sheet along a conveying path extending in a substantially horizontal direction in a lower portion of the image forming unit. The image forming apparatus includes a recovery container which is provided in front of the image forming unit and above the conveying path, and accommodates the waste toner discharged from the image forming unit. The image forming apparatus includes a waste toner conveying pipe that conveys the waste toner discharged from the image forming unit to the recovery container, without passing through the rear portion and the side portion of the image forming unit.

## Claims

### Claim 1

An image forming apparatus comprising:
an image forming unit that forms an image on a sheet,
a sheet conveying unit configured to convey a sheet along a conveying path extending in a substantially horizontal direction vertically below the image forming unit,
a recovery container that is provided between the image forming unit and a door of the image forming apparatus and above the conveying path, and that stores waste toner discharged from the image forming unit, the recovery container removable from the image forming apparatus via the door, and
one or more cleaning devices disposed at one or more elements of the image forming unit,
one or more waste toner conveying pipes that convey the waste toner discharged from the image forming unit to the recovery container;
the one or more waste toner conveying pipes include:
a first waste toner conveying pipe extending from a first cleaning device of the one or more cleaning devices toward the recovery container in a direction toward the door; and
a second waste toner conveying pipe extending from a second cleaning device of the one or more cleaning devices toward the recovery container in a direction toward the door,
the recovery container comprises
a casing including an accommodating unit for storing waste toner, and
first and second conveying units for conveying the waste toner in the casing, the casing comprises
a first receiving port for receiving the waste toner conveyed by the first waste toner conveying pipe, and
a second receiving port provided below the first receiving port, for receiving the waste toner conveyed by the second waste toner conveying pipe, wherein the image forming apparatus further comprises
a detection unit for detecting waste toner contained in the casing, at a detection position above the first conveying unit,
wherein
the first conveying unit equalizes height of upper surface of the waste toner accommodated in the accommodating unit,
the second conveying unit conveys the waste toner received from the second receiving port to a position above the detection position,
the second conveying unit further includes a transmission unit that transmits rotational force to the blade portion of the second conveying unit, at an upstream end portion in the conveying direction of a rotary shaft of the second conveying unit,
the second conveying unit is positioned in a skewed position relative to the first conveying unit, and
wherein each of the first conveying unit and the second conveying unit extends linearly from a first end of the respective conveying unit to a second end of the respective conveying unit opposite to the first end.

### Claim 2 (depends on 1)

The image forming apparatus according to claim 1, wherein:
the casing further includes a separating unit for separating a portion of the second conveying unit on an upstream side in the conveying direction of the second conveying unit, from the accommodating unit.

### Claim 3 (depends on 2)

The image forming apparatus according to claim 2, wherein:
the separating unit exposes a portion of the second conveying unit on a downstream side in the conveying direction of the second conveying unit, to the accommodating unit.

### Claim 4 (depends on 1)

The image forming apparatus according to claim 1, wherein:
the second conveying unit conveys the waste toner received from the second receiving port in a direction forming an angle with respect to each of a horizontal direction and a vertical direction, from a lowermost end portion of the casing.

### Claim 5 (depends on 1)

The image forming apparatus according to claim 1, wherein:
the second conveying unit includes a spiral blade portion rotatable about a rotation axis.

### Claim 6 (depends on 5)

The image forming apparatus according to claim 5, wherein:
the rotation axis of the second conveying unit is offset to a lower surface side of a separating unit, in the separating unit.

### Claim 7 (depends on 1)

The image forming apparatus according to claim 1, wherein:
a downstream end portion in a transport direction of the second conveying unit is located above the first conveying unit.

### Claim 8 (depends on 1)

The image forming apparatus according to claim 1, wherein:
the first receiving port includes:
a photosensitive member waste toner receiving port for accepting discharge of waste toner discharged from the first cleaning device of the one or more cleaning devices in the image forming unit, and
a plurality of developing device waste toner receiving ports for accepting discharge of waste toner discharged from developing devices in the image forming unit, wherein
the first conveying unit conveys waste toner in parallel to at least one of an arrangement direction of the plurality of photosensitive member waste toner receiving ports and an arrangement direction of the plurality of developing device waste toner receiving ports.

### Claim 9 (depends on 1)

The image forming apparatus according to claim 1, wherein:
the first conveying unit includes a spiral blade portion rotatable about a rotation axis extending in a substantially horizontal direction.

### Claim 10 (depends on 1)

The image forming apparatus according to claim 1, further comprising:
a plurality of first rollers arranged substantially in a horizontal direction and stretching a transfer belt in the image forming unit,
a second roller disposed below the plurality of first rollers to stretch the transfer belt,
the second cleaning device of the one or more cleaning devices is configured for removing waste toner on the transfer belt between any one of the plurality of first rollers and the second roller, wherein
the second receiving port accepts the waste toner removed by the second cleaning device.
