# US 10,768,133 B2 · Integrated SMO gas sensor module

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- Number: US 10,768,133 B2
- Document ID: US10768133B2
- Status: Granted
- Kind: B2
- Application number: 15/723,661
- Filed: 2017-10-03
- Published: 2018-02-01
- Granted: 2020-09-08
- Earliest claimed: 2014-07-17
- Assignees: Stmicroelectronics Pte Ltd
- Applicants: STMicroelectronics Pte Ltd
- Inventors: Ravi Shankar; Olivier Le Neel; Tien-Choy Loh; Shian-Yeu Kam
- Web page: https://patentgrep.com/patent/US10768133B2

## CPC

- G01N 27/12: of a solid body in dependence upon absorption of a fluid; of a solid body in dependence upon reaction with a fluid {, for detecting components in the fluid}
- G01N 27/123: {for controlling the temperature (temperature control per se G05D23/00)}
- G01N 27/125: {Composition of the body, e.g. the composition of its sensitive layer}
- G01N 27/128: {Microapparatus}
- G01N 27/129: {Diode type sensors, e.g. gas sensitive Schottky diodes (capacitor type sensors G01N27/227; field-effect transistor type sensors G01N27/414)}
- G01N 27/227: {Sensors changing capacitance upon adsorption or absorption of fluid components, e.g. electrolyte-insulator-semiconductor sensors, MOS capacitors (G01N27/225 takes precedence)}
- G01N: INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES (measuring or testing apparatus or processes other than immunoassay, involving enzymes or microorganisms C12M, C12Q)

## Abstract

Miniature resistive gas detectors incorporate thin films that can selectively identify specific gases when heated to certain characteristic temperatures. A solid state gas sensor module is disclosed that includes a gas sensor, a heater, and a temperature sensor, stacked over an insulating recess. The insulating recess is partially filled with a support material that provides structural integrity. The solid state gas sensor module can be integrated on top of an ASIC on a common substrate. With sufficient thermal insulation, such a gas detector can be provided as a low-power component of mobile electronic devices such as smart phones. A method of operating a multi-sensor array allows detection of relative concentrations of different gas species by either using dedicated sensors, or by thermally tuning the sensors to monitor different gas species.

## Claims

### Claim 1

A gas sensor array, comprising:
a substrate; and
a plurality of solid state gas sensor array elements on the substrate, each of the plurality of solid state gas sensor array element including:
a semiconductor metal oxide (SMO) sensor on the substrate;
a temperature sensor on the substrate;
a heater on the substrate;
an air gap, the SMO sensor, the temperature sensor, and the heater being spaced from the substrate by the air gap;
supports that extend through the air gap;
a first signal line coupled to the SMO sensor;
a second signal line coupled to the temperature sensor; and
a third signal line coupled to the heater.

### Claim 2 (depends on 1)

The gas sensor array of claim 1 wherein the SMO sensor, the temperature sensor, and the heater are housed in a thermally insulated unit integrated into the substrate.

### Claim 3 (depends on 1)

The gas sensor array of claim 1 wherein the gas sensor array has a total footprint area less than about 2.5 mm2.

### Claim 4 (depends on 1)

The gas sensor array of claim 1 wherein the SMO sensor includes dopants.

### Claim 5 (depends on 1)

The gas sensor array of claim 1 wherein the SMO sensor is doped with one or more of palladium (Pd), platinum (Pt), or silver (Ag).

### Claim 6 (depends on 1)

The gas sensor array of claim 1 wherein the SMO sensor has a variable resistance that changes with temperature.

### Claim 7 (depends on 1)

The gas sensor array of claim 1 wherein the heater is configured to heat the SMO sensor to a selected temperature at which the SMO sensor is predominantly sensitive to a selected gas species.

### Claim 8 (depends on 7)

The gas sensor array of claim 7 wherein the selected gas species is one of ethanol vapor, carbon monoxide (CO), methane (CH4), hydrogen sulfide (H2S), and sulfur dioxide (SO2).

### Claim 9

A device, comprising:
a substrate; and
a plurality of solid state gas sensor modules arranged in an array on the substrate, each of the plurality of solid state gas sensor modules, including:
a cavity in the substrate;
a semiconductor metal oxide (SMO) sensor that is spaced from the substrate by the cavity;
a heater that is spaced from the substrate by the cavity;
a temperature sensor that is spaced from the substrate by the cavity; and
support pillars in the cavity, the SMO sensor, the heater, and the temperature sensor being spaced from the substrate by the support pillars.

### Claim 10 (depends on 9)

The device of claim 9, further comprising:
an integrated circuit on the substrate, the integrated circuit being configured to control a heater of a first solid state gas sensor module of the plurality of solid state gas sensor modules to heat an SMO sensor of the first solid state gas sensor to a first temperature, the integrated circuit being configured to control a heater of a second solid state gas sensor module of the plurality of solid state gas sensor modules to heat an SMO sensor of the second solid state gas sensor to a second temperature, the second temperature being different from the first temperature.

### Claim 11 (depends on 9)

The device of claim 9 wherein the heater is configured to heat the SMO sensor to a selected temperature at which the SMO sensor is sensitive to a selected gas species.

### Claim 12 (depends on 9)

The device of claim of claim 9 wherein the SMO sensor is spaced from the heater by temperature sensor.

### Claim 13

A device, comprising:
a substrate;
a plurality of gas sensor modules on the substrate, each of the plurality of gas sensor modules including:
a cavity in the substrate;
an insulating layer that is spaced from the substrate by the cavity;
a gas sensor on the insulating layer;
a heater on the insulating layer; and
a temperature sensor on the insulating layer; and
support pillars in the cavity, the gas sensor, the heater, and the temperature sensor being spaced from the substrate by the support pillars.

### Claim 14 (depends on 13)

The device of claim 13 wherein the gas sensor is a semiconductor metal oxide (SMO) sensor.

### Claim 15 (depends on 13)

The device of claim 13 wherein the heater is configured to heat the gas sensor to a selected temperature at which the gas sensor is sensitive to a selected gas species.

### Claim 16 (depends on 13)

The device of claim 13, further comprising:
an integrated circuit on the substrate, the integrated circuit being configured to control the heater to heat the gas sensor to a selected temperature at which the gas sensor is sensitive to a selected gas species.
