# US 10,767,833 B2 · Optical device, method for manufacturing same, and display device

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- Number: US 10,767,833 B2
- Document ID: US10767833B2
- Status: Granted
- Kind: B2
- Application number: 16/390,430
- Filed: 2019-04-22
- Published: 2020-02-20
- Granted: 2020-09-08
- Earliest claimed: 2018-08-16
- Assignees: Hefei Boe Optoelectronics Technology Co., Ltd.; Boe Technology Group Co., Ltd.
- Applicants: Hefei Boe Optoelectronics Technology Co., Ltd.; Boe Technology Group Co., Ltd.
- Inventors: Bing Zhang; Xiaolin Geng; Liang Gao; Jianwei Qin; Hai Tang; Lu Gao; Jingbin Jie; Bo Han
- Web page: https://patentgrep.com/patent/US10767833B2

## CPC

- F21V 3/08: the material comprising photoluminescent substances
- F21V 9/32: characterised by the arrangement of the photoluminescent material
- H10H 20/8514: {characterised by their shape, e.g. plate or foil}
- H10H 20/855: Optical field-shaping means, e.g. lenses
- H10W 90/00: Package configurations
- F21Y 2115/10: Light-emitting diodes [LED]
- F21V: FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- H10H: INORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
- H10W: GENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
- F21Y: INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED

## Abstract

Provided is an optical device, a method for manufacturing the same, and a display device. The optical device includes a chip substrate and a quantum dot film. The quantum dot film includes a quantum dot functional layer, a first package substrate, a second package substrate, and a prism structure and/or a uniform-light diffusing film.

## Claims

### Claim 1

An optical device, comprising:
a chip substrate having a first face on which a plurality of light-emitting chips for emitting blue light is distributed in an array; and
a quantum dot film arranged on a side of the chip substrate where the first face is located and configured to convert the blue light emitted by the plurality of light-emitting chips into monochromatic light in various colors capable of being mixed into white light,
wherein the quantum dot film comprises:
a quantum dot functional layer,
a first package substrate arranged on a side of the quantum dot functional layer away from the chip substrate and comprising a first side surface away from the quantum dot functional layer and a second side surface arranged opposite to the first side surface, and
a second package substrate arranged on a side of the quantum dot functional layer proximate to the chip substrate, and comprising a third side surface away from the quantum dot functional layer and a fourth side surface arranged opposite to the third side surface, and
wherein the quantum dot film further comprises:
a prism structure integrated on the first side surface of the first package substrate with the first package substrate as a base substrate; and
a uniform-light diffusing film integrated on the third side surface of the second package substrate with the second package substrate as a base substrate.

### Claim 2 (depends on 1)

The optical device of claim 1, wherein the quantum dot film further comprises:
a first isolation protective layer arranged on the second side surface of the first package substrate; and
a second isolation protective layer arranged on the fourth side surface of the second package substrate.

### Claim 3 (depends on 1)

The optical device of claim 1, wherein the uniform-light diffusing film comprises a transflective film, comprising:
a plurality of reflective regions configured to reflect the blue light; and
a transmissive region configured allow the blue light to pass therethrough,
wherein the plurality of reflective regions is distributed in an array on the second package substrate, and orthogonal projections of the plurality of reflective regions on the first face of the chip substrate the plurality of light-emitting chips, respectively.

### Claim 4 (depends on 1)

The optical device of claim 1, wherein a highly-reflective layer is arranged on a region of the first face of the chip substrate, on which none of the plurality of light-emitting chips is arranged.

### Claim 5 (depends on 4)

The optical device of claim 4, wherein the highly-reflective layer is a white-light-highly-reflective layer having a reflectivity for white light greater than a preset value.

### Claim 6 (depends on 5)

The optical device of claim 5, wherein the white-light-highly-reflective layer comprises a composite film layer of a tantalum pentoxide film layer and a silicon dioxide film layer, a silver plated film layer or an aluminum plated film layer.

### Claim 7

A method for manufacturing an optical device, comprising:
providing a first package substrate comprising a first side surface and a second side surface arranged opposite to each other and a second package substrate comprising a third side surface and a fourth side surface disposed opposite to each other;
bonding the second side surface of the first package substrate and the fourth side surface of the second package substrate by applying a quantum dot functional layer between the first package substrate and the second package substrate to form a quantum dot film after the quantum dot functional layer has been cured;
forming a chip substrate having a first face on which a plurality of light-emitting chips for emitting blue light is distributed in an array; and
arranging the quantum dot film on a side of the chip substrate where the first face is located,
wherein the providing the first package substrate and the second package substrate comprises:
forming a prism structure on the first side surface of the first package substrate with the first package substrate as a base substrate, and
forming a uniform-light diffusing film on the third side surface of the second package substrate with the second package substrate as a base substrate.

### Claim 8 (depends on 7)

The method of claim 7, wherein the uniform-light diffusing film comprises a transflective film that comprises:
a plurality of reflective regions configured to reflect the blue light; and
a transmissive region configured to allow the blue light to pass therethrough,
wherein the plurality of reflective regions is distributed in an array on the second package substrate, and orthogonal projections of the plurality of reflective regions on the first face of the chip substrate completely coincide with the plurality of light-emitting chips, respectively.

### Claim 9 (depends on 7)

The method of claim 7, wherein the forming the prism structure on the first side surface of the first package substrate with the first package substrate as the base substrate comprises:
forming the prism structure on the first side surface of the first package substrate with the first package substrate as the base substrate through a rolling method.

### Claim 10 (depends on 8)

The method of claim 8, wherein the forming the uniform-light diffusing film on the third side surface of the second package substrate with the second package substrate as the base substrate comprises:
plating reflective films on the third side surface of the second package substrate at positions corresponding to the plurality of reflective regions of the transflective film by an ion beam sputter coating method, to form the transflective film.

### Claim 11 (depends on 7)

The method of claim 7, wherein prior to bonding the second side surface of the first package substrate and the fourth side surface of the second package substrate, the method further comprises:
forming a first isolation protective layer on the second side surface of the first package substrate by an ion beam sputter coating method; and
forming a second isolation protective layer on the fourth side surface of the second package substrate by an ion beam sputter coating method.

### Claim 12 (depends on 7)

The method of claim 7, wherein the forming the chip substrate comprises:
forming a highly-reflective layer on a region of the first face of the chip substrate, on which none of the plurality of light-emitting chips is arranged.

### Claim 13 (depends on 10)

The method of claim 10, wherein the highly-reflective layer is a white-light-highly-reflective layer having a reflectivity for white light greater than a preset value.

### Claim 14 (depends on 13)

The method of claim 13, wherein the white-light-highly-reflective layer comprises a composite film layer of a tantalum pentoxide film layer and a silicon dioxide film layer, a silver plated film layer or an aluminum plated film layer.

### Claim 15 (depends on 1)

A display device comprising the optical device of claim 1.

### Claim 16 (depends on 15)

The display device of claim 15, wherein the quantum dot film further comprises:
a first isolation protective layer arranged on the second side surface of the first package substrate; and
a second isolation protective layer arranged on the fourth side surface of the second package substrate.

### Claim 17 (depends on 15)

The display device of claim 15, wherein the uniform-light diffusing film comprises a transflective film that comprises:
a plurality of reflective regions configured to reflect the blue light; and
a transmissive region configured to allow the blue light to pass therethrough,
wherein the plurality of reflective regions is distributed in an array on the second package substrate, and orthogonal projections of the plurality of reflective regions on the first face of the chip substrate completely coincide with the plurality of light-emitting chips, respectively.

### Claim 18 (depends on 15)

The display device of claim 15, wherein a highly-reflective layer is arranged on a region of the first face of the chip substrate, on which none of the plurality of light-emitting chips is arranged.

### Claim 19 (depends on 18)

The display device of claim 18, wherein the highly-reflective layer is a white-light-highly-reflective layer having a reflectivity for white light greater than a preset value.

### Claim 20 (depends on 19)

The display device of claim 19, wherein the white-light-highly-reflective layer comprises a composite film layer of a tantalum pentoxide film layer and a silicon dioxide film layer, a silver plated film layer or an aluminum plated film layer.