# US 10,767,558 B2 · Adaptive-curvature inertial particle separators

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- Number: US 10,767,558 B2
- Document ID: US10767558B2
- Status: Granted
- Kind: B2
- Application number: 15/914,589
- Filed: 2018-03-07
- Published: 2019-09-12
- Granted: 2020-09-08
- Earliest claimed: 2018-03-07
- Assignees: Rolls-Royce North American Technologies Inc.
- Applicants: Rolls-Royce North American Technologies Inc.
- Inventors: Crawford F. Smith, III; Bryan H. Lerg
- Web page: https://patentgrep.com/patent/US10767558B2

## CPC

- F02C 7/052: with dust-separation devices
- F02C 7/042: having variable geometry
- B01D 45/06: by reversal of direction of flow
- B64D 2033/0246: {comprising particle separators}
- F05D 2250/90: Variable geometry
- F05D 2260/607: Preventing clogging or obstruction of flow paths by dirt, dust, or foreign particles
- F05D 2300/505: Shape memory behaviour
- Y02T 50/60: Efficient propulsion technologies, e.g. for aircraft
- F02C: GAS-TURBINE PLANTS; AIR INTAKES FOR JET-PROPULSION PLANTS; CONTROLLING FUEL SUPPLY IN AIR-BREATHING JET-PROPULSION PLANTS (construction of turbines F01D; jet-propulsion plants F02K; construction of compressors or fans F04; generating combustion products of high pressure or high velocity F23R; using gas turbines in compression refrigeration plants F25B11/00)
- B01D: SEPARATION (separating solids from solids by wet methods B03B, B03D; by pneumatic jigs or tables B03B; by other dry methods B07; magnetic or electrostatic separation of solid materials from solid materials or fluids, separation by high-voltage electric fields B03C; centrifuges, vortex apparatus B04; presses per se for squeezing-out liquid from liquid-containing material B30B9/02; treatment of water C02F, e.g. softening by ion-exchange C02F1/42; {arrangements of air intake cleaners in gas turbine plants F02C7/05} ; arrangements or mounting of filters in air-conditioning, air-humidification or ventilation F24F13/28)
- B64D: EQUIPMENT FOR FITTING IN OR TO AIRCRAFT; FLIGHT SUITS; PARACHUTES; ARRANGEMENT OR MOUNTING OF POWER PLANTS OR PROPULSION TRANSMISSIONS IN AIRCRAFT
- F05D: INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- Y02T: CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION

## Abstract

A particle separator adapted for use with a gas turbine engine includes an inner wall, an outer wall, and a splitter. The splitter cooperates with the inner wall and the outer wall to separate particles suspended in an inlet flow moving through the particle separator to provide a clean flow of air to the gas turbine engine.

## Claims

### Claim 1

A particle separator for use with a gas turbine engine, the particle separator comprising
an adaptive-curvature inner wall arranged circumferentially about an axis,
an outer wall arranged circumferentially about the adaptive-curvature inner wall to define an inlet passage of the particle separator, the inlet passage adapted to receive a mixture of air and particles suspended in the air,
a splitter located radially between the outer wall and the adaptive-curvature inner wall to separate the mixture of air and particles into a clean flow substantially free of particles and a dirty flow containing the particles during operation of the particle separator, the splitter and the adaptive-curvature inner wall define an engine channel arranged to receive the clean flow, and the splitter and the outer wall define a scavenge channel arranged to receive the dirty flow, and
a control system configured to detect a presence of the particles suspended in the air and to move selectively the adaptive-curvature inner wall between a non-austere arrangement in which the adaptive-curvature inner wall has a first maximum radius and an austere arrangement in which the adaptive-curvature inner wall has a second maximum radius greater than the first maximum radius in response to the control system detecting the presence of the particles,
wherein the adaptive-curvature inner wall includes a plurality of overlapping leaves configured to slide relative to one another in response to the adaptive-curvature inner wall moving between the non-austere arrangement and the austere arrangement,
wherein the plurality of overlapping leaves includes a first leaf and a second leaf located downstream of the first leaf, the first leaf and the second leaf each includes a fore end and an aft end spaced axially apart from the fore end, and the aft end of the first leaf is located radially outward of and overlaps the fore end of the second leaf,
wherein one of the first leaf and the second leaf includes a pin and the other of the first leaf and the second leaf includes an axially extending pin-receiving slot that receives the pin,
wherein the pin includes a stem and a head located at an end of the stem, and the slot includes a first section that is sized to receive the head and a second section that is sized to receive the stem and block the head from moving out of the slot in a direction outward from a top surface of the first leaf to couple the first leaf with the second leaf and the pin slides relative to the slot in the second section of the slot when the adaptive curvature inner wall moves between the non-austere arrangement and the austere arrangement,
wherein the first leaf and the second leaf slide relative to one another along the path of the second section of the slot and do not rotate around an axis of the pin,
wherein the plurality of overlapping leaves define an internal cavity that is in fluid communication with a pressurized air source to block particles from moving between the first lead and the second leaf into the internal cavity.

### Claim 2 (depends on 1)

The particle separator of claim 1, wherein the control system includes a linear actuator configured to move the adaptive-curvature inner wall between the non-austere arrangement and the austere arrangement.

### Claim 3 (depends on 1)

The particle separator of claim 1, wherein the control system includes a pneumatic bladder configured to move the adaptive-curvature inner wall between the non-austere arrangement and the austere arrangement.

### Claim 4 (depends on 1)

The particle separator of claim 1, wherein the plurality of overlapping leaves includes a flap seal that extends from the aft end of the first leaf and seals against the forward end of the second leaf.

### Claim 5

A method comprising
providing a particle separator that includes an inner wall, an outer wall arranged around the inner wall to define an inlet passageway, and a splitter located between the inner wall and the outer wall,
providing a mixture of air and particles suspended in the air to the inlet passageway,
separating the mixture of air and particles suspended in the air into a dirty flow including substantially all the particles and a clean flow lacking substantially all the particles,
detecting the particles suspended in the mixture of air and particles, and
moving at least a portion of the inner wall toward the outer wall in response to detecting the particles,
providing a pressurized fluid to an internal cavity and the internal cavity is defined by the inner wall,
wherein the inner wall includes a first leaf and a second leaf, the first leaf overlaps the second leaf, and the moving step includes sliding the first leaf relative to and over the second leaf,
wherein the pressurized fluid is configured to block particles from moving between the first leaf and the second leaf.

### Claim 6 (depends on 5)

The method of claim 5, wherein the splitter and the inner wall define an engine channel, the splitter and the outer wall define a scavenge channel, the inlet passageway is in fluid communication with the engine channel and the scavenge channel, and the detecting step includes detecting particles in the inlet passageway.

### Claim 7 (depends on 5)

The method of claim 5, wherein the splitter and the inner wall define an engine channel, the splitter and the outer wall define a scavenge channel, the inlet passageway is in fluid communication with the engine channel and the scavenge channel, and the detecting step includes detecting the particles in the engine channel.

### Claim 8 (depends on 5)

The method of claim 5, wherein the splitter is fixed in position relative to the outer wall.

### Claim 9 (depends on 5)

The method of claim 5, wherein the second leaf is located downstream of the first leaf, the first leaf and the second leaf each includes a fore end and an aft end spaced axially apart from the fore end, and the aft end of the first leaf is located radially outward of and overlaps the fore end of the second leaf.

### Claim 10 (depends on 9)

The method of claim 9, wherein the plurality of overlapping leaves includes a flap seal that extends from the aft end of the first leaf and seals against the forward end of the second leaf.

### Claim 11 (depends on 10)

The method of claim 10, wherein one of the first leaf and the second leaf includes a pin and the other of the first leaf and the second leaf includes an axially extending pin-receiving slot that receives the pin.

### Claim 12 (depends on 11)

The method of claim 11, wherein the pin includes a stem and a head located at an end of the stem, and the slot includes a first section sized to receive the head and a second section sized to receive the stem and block the head from moving out of the slot to couple the first leaf with the second leaf.

### Claim 13 (depends on 5)

The method of claim 5, wherein the inner wall includes a first leaf and a second leaf, the first leaf overlaps the second leaf, and the moving step includes sliding the first leaf relative to and over the second leaf,
wherein the second leaf is located downstream of the first leaf, the first leaf and the second leaf each includes a fore end and an aft end spaced axially apart from the fore end, and the aft end of the first leaf is located radially outward of and overlaps the fore end of the second leaf
wherein one of the first leaf and the second leaf includes a pin and the other of the first leaf and the second leaf includes an axially extending pin-receiving slot that receives the pin,
wherein the pin includes a stem and a head located at an end of the stem, and the slot includes a first section that is sized to receive the head and a second section that is sized to receive the stem and block the head from moving out of the slot in a direction outward from a top surface of the first leaf to couple the first leaf with the second leaf and the pin slides relative to the slot in the second section of the slot when the adaptive curvature inner wall moves between the non-austere arrangement and the austere arrangement.