# US 10,767,470 B2 · Inspection of wellbore conduits using a distributed sensor system

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- Number: US 10,767,470 B2
- Document ID: US10767470B2
- Status: Granted
- Kind: B2
- Application number: 15/745,059
- Filed: 2015-08-20
- Published: 2018-07-26
- Granted: 2020-09-08
- Earliest claimed: 2015-08-20
- Assignees: Halliburton Energy Services, Inc.
- Applicants: Halliburton Energy Services, Inc.
- Inventors: Ahmed Elsayed Fouda; Burkay Donderici; Luis E. San Martin
- Web page: https://patentgrep.com/patent/US10767470B2

## CPC

- E21B 47/135: using light waves, e.g. infrared or ultraviolet waves
- E21B 47/006: {Detection of corrosion or deposition of substances}
- G01N 17/02: Electrochemical measuring systems for weathering, corrosion or corrosion-protection measurement
- G01N 27/82: for investigating the presence of flaws
- G01N 27/904: with two or more sensors
- E21B 47/017: Protecting measuring instruments
- E21B: EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- G01N: INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES (measuring or testing apparatus or processes other than immunoassay, involving enzymes or microorganisms C12M, C12Q)

## Abstract

Methods and systems are included that relate to the detection and monitoring of defects in wellbore conduits using a distributed sensor system and a wireline transmitter. A method for inspection of wellbore conduits may comprise: running a wireline transmitter into a wellbore; generating an electromagnetic field using the wireline transmitter, wherein the electromagnetic field penetrates one or more conduits disposed in the wellbore, and wherein the electromagnetic field induces emission of at least one secondary electromagnetic field from the one or more conduits; generating at least one signal in response to the secondary electromagnetic field, wherein the at least one signal is generated using a distributed sensor system, and wherein the distributed sensor system comprises electromagnetic field sensors installed in the wellbore and distributed along the one or more conduits; and identifying a pipe electromagnetic or geometric property of the one or more conduits based on the at least one signal.

## Claims

### Claim 1

A method for inspection of wellbore conduits, comprising:
running a wireline transmitter into a wellbore, wherein the wireline transmitter only comprises:
a body; and
a transmitter coil coupled to the body;
generating an electromagnetic field using the wireline transmitter, wherein the electromagnetic field penetrates one or more conduits disposed in the wellbore, and wherein the electromagnetic field induces emission of at least one secondary electromagnetic field from the one or more conduits;
generating at least one signal in response to the secondary electromagnetic field, wherein the at least one signal is generated using a permanently installed distributed sensor system, and wherein the distributed sensor system comprises electromagnetic field sensors fastened to the one or more conduits and wherein the electromagnetic field sensors are configured to measure the at least one secondary electromagnetic field; and
identifying a pipe electromagnetic or geometric property of the one or more conduits based on the at least one signal.

### Claim 2 (depends on 1)

The method of claim 1, wherein the pipe electromagnetic or geometric property change is due to a defect or corrosion.

### Claim 3 (depends on 1)

The method of claim 1, wherein the one or more conduits comprise a first casing and a second casing, wherein the first casing is disposed within the second casing.

### Claim 4 (depends on 3)

The method of claim 3, wherein the method further comprises extracting measurements of the secondary electromagnetic field emitted from the second casing from the at least one signal, wherein the extracting comprising using measurements taken at a higher frequency to compensate for emissions from the first casing.

### Claim 5 (depends on 3)

The method of claim 3, wherein the electromagnetic field sensors are installed along the exterior of the first casing.

### Claim 6 (depends on 3)

The method of claim 3, wherein the electromagnetic field sensors comprise first electromagnetic field sensors and second electromagnetic field sensors, wherein the first electromagnetic field sensors are installed along an exterior of the first casing, and wherein the second electromagnetic sensors are installed along an exterior of the second casing.

### Claim 7 (depends on 3)

The method of claim 3, wherein the electromagnetic field sensors comprise first electromagnetic field sensors and second electromagnetic field sensors, wherein the first electromagnetic field sensors are installed along an exterior of the first casing, and wherein the second electromagnetic sensors are installed along an interior of the first casing.

### Claim 8 (depends on 7)

The method of claim 7, wherein the at least one signal is generated by using the difference between the readings of the first electromagnetic field sensor and the second electromagnetic field sensor.

### Claim 9 (depends on 1)

The method of claim 1, wherein the distributed sensor system comprises sensor strings that extend longitudinally along a particular conduit, the sensor strings being distributed azimuthally about the particular conduit, wherein the particular conduit is one of the one or more conduits.

### Claim 10 (depends on 1)

The method of claim 1, wherein the distributed sensor system comprises a sensor string that is wound about a particular conduit in a spiral arrangement, wherein the particular conduit is one of the one or more conduits.

### Claim 11 (depends on 1)

The method of claim 1, wherein the distributed sensor system comprises an optical fiber and at least a portion of the electromagnetic field sensors disposed along the optical fiber, wherein the optical fiber extends along a particular conduit, wherein the electromagnetic field sensors each comprise an electro-mechanical transducer coupled to the optical fiber and an elongated circumferential receiver, wherein the particular conduit is one of the one or more conduits.

### Claim 12 (depends on 1)

The method of claim 1, wherein the distributed sensor system comprises a sensor string extending along any of the one or more conduits, wherein the sensor string comprise an optical fiber and the electromagnetic field sensors disposed along the optical fiber, wherein the optical fiber extends along any of the one or more conduits, and wherein the electromagnetic field sensors each comprise an electro-mechanical transducer coupled to the optical fiber and an elongated circumferential receiver.

### Claim 13 (depends on 1)

The method of claim 1, wherein the distributed sensor system comprises:
a first sensor string that extends along a particular conduit, wherein the first sensor string comprises a first optical fiber and first electromagnetic field sensors disposed along the first optical fiber, wherein the first electromagnetic field sensors each comprise a first electromechanical transducer coupled to the first optical fiber and a first elongated circumferential receiver; and
a second sensor string that extends along the particular conduit, wherein the second sensor string comprises a second optical fiber and second electromagnetic field sensors disposed along the second optical fiber, wherein the second electromagnetic field sensors each comprise a second electromechanical transducer coupled to the second optical fiber and a second elongated circumferential receiver;
wherein the electromagnetic field sensors comprise the first electromagnetic field sensors and the second electromagnetic field sensors; and
wherein the particular conduit is one of the one or more conduits.

### Claim 14 (depends on 1)

The method of claim 1, wherein the electromagnetic field sensors each comprise an electro-mechanical transducer coupled to a two-dimensional mesh receiver, wherein the two-dimensional mesh receiver comprise at least one receiver selected from the group consisting of a solenoid receiver coil and a fingered coil.

### Claim 15 (depends on 1)

The method of claim 1, wherein the transmitter coil comprises a solenoid coil.

### Claim 16 (depends on 1)

The method of claim 1, further comprising processing absolute measurements of the at least one secondary field to identify a pipe electromagnetic or geometric property change in the one or more conduits.

### Claim 17 (depends on 1)

The method of claim 1, further comprising obtaining two measurements made by the electromagnetic field sensors at different times, comparing a magnitude of a difference between the two measurements to a threshold, and identifying a defect in the one or more conduits if the magnitude exceeds the threshold.

### Claim 18 (depends on 1)

The method of claim 1, further comprising comparing actual measurements made by the electromagnetic field sensors to simulated measurements; and adjusting simulated pipe electromagnetic properties and simulated geometric properties until there is 5% error or less between the actual measurements and the simulated measurements.

### Claim 19

A conduit inspection system comprising:
a wireline transmitter, wherein the wireline transmitter only comprises a tool body and a transmitter coil coupled to the body, wherein the transmitter coil is configured to generate an electromagnetic field;
a distributed sensor system that is permanently installed, wherein the distributed sensor system comprises:
electromagnetic field sensors fastened to one or more conduits disposed in the wellbore, wherein electromagnetic fields sensors are configured to measure at least one secondary magnetic field induced in the one or more conduits by the electromagnetic field and generate at least one signal in response to the at least one secondary magnetic field; and
a computer system configured to determine at least one characteristic of the one or more conduits based on the at least one signal.

### Claim 20 (depends on 19)

The system of claim 19, wherein the one or more conduits comprise a first casing and a second casing, wherein the first casing is disposed within the second casing.

### Claim 21 (depends on 20)

The system of claim 20, wherein the electromagnetic field sensors are installed along the exterior of the first casing.

### Claim 22 (depends on 20)

The system of claim 20, wherein the electromagnetic field sensors comprise first electromagnetic field sensors and second electromagnetic field sensors, wherein the first electromagnetic field sensors are installed along an exterior of the first casing, and wherein the second electromagnetic sensors are installed along an exterior of the second casing.

### Claim 23 (depends on 20)

The system of claim 20, wherein the electromagnetic field sensors comprise first electromagnetic field sensors and second electromagnetic field sensors, wherein the first electromagnetic field sensors are installed along an exterior of the first casing, and wherein the second electromagnetic sensors are installed along an interior of the first casing.

### Claim 24 (depends on 19)

The system of claim 19, wherein the distributed sensor system comprises sensor strings that extend longitudinally along a particular conduit, the sensor strings being distributed azimuthally about the particular conduit, wherein the particular conduit is one of the one or more conduits.

### Claim 25 (depends on 19)

The system of claim 19, wherein the distributed sensor system comprises a sensor string that is wound about a particular conduit in a spiral arrangement, wherein the particular conduit is one of the one or more conduits.

### Claim 26 (depends on 19)

The system of claim 19, wherein the distributed sensor system comprises an optical fiber and electromagnetic field sensors disposed along the optical fiber, wherein the optical fiber extends along a particular conduit, wherein the electromagnetic field sensors each comprise an electro-mechanical transducer coupled to the optical fiber and an elongated circumferential receiver, wherein the particular conduit is one of the one or more conduits.

### Claim 27 (depends on 19)

The system of claim 19, wherein the distributed sensor system comprises a sensor string extending along any of the one or more conduits, wherein the sensor string comprise an optical fiber and at least a portion of the electromagnetic field sensors disposed along the optical fiber, wherein the optical fiber extends along any of the one or more conduits, and wherein the electromagnetic field sensors each comprise an electro-mechanical transducer coupled to the optical fiber and an elongated circumferential receiver.

### Claim 28 (depends on 19)

The system of claim 19, wherein the distributed sensor system comprises:
a first sensor string that extends along a particular conduit, wherein the first sensor string comprises a first optical fiber and first electromagnetic field sensors disposed along the first optical fiber, wherein the first electromagnetic field sensors each comprise a first electromechanical transducer coupled to the first optical fiber and a first elongated circumferential receiver; and
a second sensor string that extends along the particular conduit, wherein the second sensor string comprises a second optical fiber and second electromagnetic field sensors disposed along the second optical fiber, wherein the second electromagnetic field sensors each comprise a second electromechanical transducer coupled to the second optical fiber and a second elongated circumferential receiver;
wherein the electromagnetic field sensors comprise the first electromagnetic field sensors and the second electromagnetic field sensors; and
wherein the particular conduit is one of the one or more conduits.

### Claim 29 (depends on 19)

The system of claim 19, wherein the electromagnetic field sensors each comprise an electro-mechanical transducer coupled to a two-dimensional mesh receiver, wherein the two-dimensional mesh receiver comprise at least one receiver selected from the group consisting of a solenoid receiver coil and a fingered coil.

### Claim 30 (depends on 19)

The system of claim 19, wherein the transmitter coil comprises a solenoid coil.
