# US 10,767,455 B2 · Method and apparatus for extracting heavy oil

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- Number: US 10,767,455 B2
- Document ID: US10767455B2
- Status: Granted
- Kind: B2
- Application number: 15/152,234
- Filed: 2016-05-11
- Published: 2016-11-17
- Granted: 2020-09-08
- Earliest claimed: 2015-05-11
- Applicants: O. Duane Gaither, Jr.
- Inventors: O. Duane Gaither, Jr.
- Web page: https://patentgrep.com/patent/US10767455B2

## CPC

- E21B 43/16: Enhanced recovery methods for obtaining hydrocarbons
- E21B 43/12: Methods or apparatus for controlling the flow of the obtained fluid to or in wells (E21B43/25 takes precedence; valve arrangements E21B34/00)
- E21B 43/121: {Lifting well fluids (monitoring of down-hole pump systems E21B47/008)}
- E21B 43/25: Methods for stimulating production {(by vibrating earth formations E21B43/003)}
- E21B: EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS

## Abstract

A method and apparatus for extracting and providing heavy crude oil from subterranean oil fields. The method utilizes a specially designed mixing mandrel to facilitate the combination and mixing of a high AP gravity diluent with heavy crude oil from a subterranean oil reservoir, such that the resulting heavy oil mixture can be efficiently pumped to the surface.

## Claims

### Claim 1

A method of extracting heavy oil from a subterranean oil field using a subterranean oil well, wherein the subterranean oil well includes a wellhead, a pump having an inlet, and a mixing mandrel at least partially positioned within a production tube to form an annular space therebetween, wherein the annular space includes a spiral mixing spline positioned therein, wherein the annular space includes a radially extending baffle positioned therein downstream of the spiral mixing spline, and wherein the spiral mixing spline and the radially extending baffle extends radially outwardly from the mixing mandrel, the method comprising:
injecting a diluent into the wellhead of the subterranean oil well;
pumping the diluent down the subterranean oil well;
contacting the diluent with heavy oil from a subterranean oil field;
directing the diluent and heavy oil into the annular space;
directing the diluent and heavy oil over the spiral mixing spline and over the radially extending baffle to form a heavy oil mixture;
directing the heavy oil mixture into the inlet of the pump; and
pumping the heavy oil mixture to the surface.

### Claim 2 (depends on 1)

The method of claim 1, wherein the heavy oil mixture comprises, by volume, about 5-50% of the diluent.

### Claim 3 (depends on 1)

The method of claim 1, wherein the heavy oil mixture comprises, by volume, about 5-15% of the diluent.

### Claim 4 (depends on 1)

The method of claim 1, wherein the API gravity of the heavy oil mixture is at least 19° API or greater.

### Claim 5 (depends on 1)

The method of claim 1, wherein the API gravity of the diluent is at least 50° API.

### Claim 6 (depends on 1)

The method of claim 1, wherein the pump includes one of a rod pump, a progressive cavity pump, and a hydraulic pump.

### Claim 7 (depends on 1)

The method of claim 1, wherein the inlet of the pump is positioned downstream of the mixing mandrel.