Method for fabricating shaped paper products

A method for fabricating shaped-paper products, comprising:

• at least one pulp-dredging step which comprises utilizing both a first upper mold and a first lower mold, either of which is utilized to dredge up paper-slurry materials, containing wet fibers, within a slurry tank, and thereby forming a wet pulp, constructed of the paper-slurry materials, between the first upper mold and the first lower mold;
• at least one pre-compression step which comprises implementing a compression on the wet pulp mutually between the first upper mold and the first lower mold in a closing-mold manner, draining a portion of water vapor and/or moistures contained within the wet pulp, and thereby forming a first semi-finished product;
• at least one thermo-compression forming step which comprises positioning the first semi-finished product into between a second upper mold and a second lower mold, implementing a thermo-compression forming on the first semi-finished product mutually between the second upper mold and the second lower mold, draining a portion of water vapor and/or moistures contained within the first semi-finished product, and thereby forming a second semi-finished product having a shaped-paper body;
• and
• a surface-coating step which comprises employing a product surface coating apparatus to coat the liquid coating materials onto at least one outer surface of the shaped-paper body of the second semi-finished product, for forming the respective shaped-paper product having a binding layer, wherein a composition of the liquid coating materials is selected from a group consisting of hydrofluoroether and fluorides or a group consisting of styrene-acrylate copolymer, polyethylene wax, water, butyl acetate and amine antioxidant, to make a binding layer having an abradability conforming 3˜50 standard-abrasive cycles under a standard abrasive-resistance test using a RCA Abrader and defined in ASTM F-2357-04 specification.