# US 10,766,192 B2 · Laser 3D printer

> Agents: this data is available as JSON from the patentgrep API and MCP server — see https://patentgrep.com/llms.txt

- Number: US 10,766,192 B2
- Document ID: US10766192B2
- Status: Granted
- Kind: B2
- Application number: 15/822,990
- Filed: 2017-11-27
- Published: 2019-05-30
- Granted: 2020-09-08
- Earliest claimed: 2017-11-27
- Assignees: 3D4Mec Srl
- Applicants: 3D4Mec Srl
- Inventors: Giuseppe Corsini; Gabriele Carloni
- Web page: https://patentgrep.com/patent/US10766192B2

## CPC

- B29C 64/245: Platforms or substrates (support structures intended to be sacrificed after manufacture B29C64/40)
- B29C 64/153: using layers of powder being selectively joined, e.g. by selective laser sintering or melting
- B29C 64/205: Means for applying layers
- B29C 64/321: Feeding
- B29C 64/357: Recycling
- B33Y 40/00: Auxiliary operations or equipment, e.g. for material handling
- B29C 64/268: using laser beams; using electron beams [EB]
- B33Y 30/00: Apparatus for additive manufacturing; Details thereof or accessories therefor
- B29C: SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING (making preforms B29B11/00; making laminated products by combining previously unconnected layers which become one product whose layers will remain together B32B37/00 - B32B41/00)
- B33Y: ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING

## Abstract

A laser 3D printer presents a tubular compartment; a lifting platform engaged in a sliding manner in the tubular compartment; a feeding unit for feeding a powdered material onto the lifting platform; a laser printing head for sintering the powdered material laid on the lifting platform; and a collection chamber, which extends about at least part of the tubular compartment and is connected to the tubular compartment via at least one opening made through a side wall of the tubular compartment itself.

## Claims

### Claim 1

A laser 3D printer comprising a tubular compartment, which has a vertical longitudinal axis and is limited by a first side wall, which extends about the longitudinal axis itself; a lifting platform engaged in a sliding manner in the tubular compartment; a feeding unit for feeding a powdered material onto the lifting platform; a laser printing head for sintering the powdered material laid on the lifting platform; and a collection chamber, which extends about the first side wall of the tubular compartment, has an outlet for the powdered material, and is limited by a second side wall and a bottom wall configured so as to feed the powdered material towards the outlet itself; the tubular compartment having at least one opening made through the first side wall for connecting together the tubular compartment and the collection chamber; and being characterized in that the tubular compartment is inserted within the collection chamber so that the outlet is located beneath the tubular compartment, wherein an annular channel is defined between the first side wall and the second side wall and communicates with the tubular compartment via the at least one opening of the first side wall, the annular channel having a substantially U-shaped inlet section and is closed by a plane (P) on a fourth side thereof, wherein the bottom wall of the collection chamber is inclined inwardly and downwardly towards the outlet for centrally feeding the powered material to the outlet.

### Claim 2 (depends on 1)

The laser 3D printer according to claim 1, and further comprising a vibrating device for imparting on the lifting platform vibrations according to a given law.

### Claim 3 (depends on 1)

The laser 3D printer according to claim 1, wherein the side wall is provided with a plurality of openings distributed about the longitudinal axis.

### Claim 4 (depends on 1)

The laser 3D printer according to claim 1, and further comprising a recycling system for recycling the powdered material contained in the collection chamber towards the feeding unit.

### Claim 5 (depends on 4)

The laser 3D printer according to claim 4, wherein the feeding unit comprises a dispensing device for feeding the powdered material onto the lifting platform, and a top tank set between the recycling system and the dispensing device itself.

### Claim 6 (depends on 5)

The laser 3D printer according to claim 5, wherein the recycling system comprises a feeding device for transferring the powdered material into the top tank.

### Claim 7 (depends on 6)

The laser 3D printer according to claim 6, wherein the recycling system further comprises a chute which connects together the collection chamber and the feeding device.

### Claim 8 (depends on 7)

The laser 3D printer according to claim 7, wherein the recycling system further comprises a bottom tank mounted between the chute and the feeding device.

### Claim 9 (depends on 1)

The laser 3D printer according to claim 1, wherein the lifting platform is mobile along the tubular compartment between a raised position, in which the lifting platform extends above the opening, and a lowered position, in which the lifting platform extends underneath the opening itself.

### Claim 10 (depends on 1)

The laser 3D printer according to claim 1, wherein each opening is made in an intermediate point of the first side wall along the longitudinal axis, wherein an inclined section of the bottom wall begins to taper inwardly at a first location and terminates at a second location, each of the first location and the second location being located above a bottom edge of the tubular compartment, the inclined section leading to a bottom wall section that is parallel to the second side wall for feeding the powered material to the outlet, the bottom wall section being located both above and below the bottom edge of the tubular compartment.
