# US 10,766,103 B2 · Solder alloy, solder and method for producing same

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- Number: US 10,766,103 B2
- Document ID: US10766103B2
- Status: Granted
- Kind: B2
- Application number: 16/266,563
- Filed: 2019-02-04
- Published: 2019-09-05
- Granted: 2020-09-08
- Earliest claimed: 2018-02-07
- Assignees: Shanghai Phichem Material Co., Ltd.
- Applicants: Shanghai Phichem Material Co., Ltd.
- Inventors: Yongchang Zhou
- Web page: https://patentgrep.com/patent/US10766103B2

## CPC

- B23K 35/262: {Sn as the principal constituent}
- B23K 35/0244: {Powders, particles or spheres; Preforms made therefrom}
- C22C 13/00: Alloys based on tin
- B23K: SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- C22C: ALLOYS (treatment of alloys C21D, C22F)

## Abstract

The present invention discloses a solder alloy, solder and a method for producing the same, and belongs to the field of solder. The solder alloy contains 0.9-4.1 wt % of silver, 0.3-1 wt % of copper, 0.02-0.085 wt % of rhodium, and the balance being tin, based on the total weight of the solder alloy being 100 wt %. After the solder formed by the solder alloy of the present invention is subjected to multiple reflows and tested by a ball shear test, the residual tin in the solder joint could reach at least 95%, which meets the ball shear standards required by AEC-Q100.

## Claims

### Claim 1

A solder alloy, comprising:
0.9-4.1 wt % of silver, 0.3-0.7 wt % of copper, 0.02-0.085 wt % of rhodium, and the balance of wt % being substantially tin, based on the total weight of the solder alloy being 100 wt %.

### Claim 2 (depends on 1)

The solder alloy according to claim 1, wherein the content of the rhodium is 0.03-0.075 wt %.

### Claim 3 (depends on 1)

The solder alloy according to claim 1, wherein the content of the copper is 0.4-0.6 wt %.

### Claim 4 (depends on 1)

The solder alloy according to claim 1, further containing 0.04-0.06 wt % of nickel, based on the total weight of the solder alloy being 100 wt %.

### Claim 5 (depends on 4)

The solder alloy according to claim 4, wherein the content of the nickel is 0.045-0.055 wt %.

### Claim 6 (depends on 1)

The solder alloy according to claim 1, further containing 2-4 wt % of bismuth, based on the total weight of the solder alloy being 100 wt %.

### Claim 7 (depends on 6)

The solder alloy according to claim 6, wherein the content of the bismuth is 2.9-3.1 wt %.

### Claim 8 (depends on 1)

The solder alloy according to claim 1, containing 0.9-4.1 wt % of silver, 0.3-0.7 wt % of copper, 0.02-0.085 wt % of rhodium, 0.04-0.06 wt % of nickel, 2-4 wt % of bismuth, and the balance being tin, based on the total weight of the solder alloy being 100 wt %.

### Claim 9 (depends on 8)

The solder alloy according to claim 8, containing 0.9-4.1 wt % of silver, 0.4-0.6 wt % of copper, 0.03-0.075 wt % of rhodium, 0.045-0.055 wt % of nickel, 2.9-3.1 wt % of bismuth, and the balance being tin, based on of the total weight of the solder alloy being 100 wt %.

### Claim 10

Solder being formed by a solder alloy comprising 0.9-4.1 wt % of silver, 0.3-0.7 wt % of copper, 0.02-0.085 wt % of rhodium, and the balance of wt % being substantially tin, based on the total weight of the solder alloy being 100 wt %.

### Claim 11 (depends on 10)

The solder according to claim 10, wherein the solder alloy further contains 0.04-0.06 wt % of nickel based on the total weight of the solder alloy being 100 wt %.

### Claim 12 (depends on 10)

The solder according to claim 10, wherein the solder alloy further contains 2-4 wt % of bismuth based on the total weight of the solder alloy being 100 wt %.

### Claim 13 (depends on 10)

The solder according to claim 10, wherein the solder alloy contains 0.9-4.1 wt % of silver, 0.3-0.7 wt % of copper, 0.02-0.085 wt % of rhodium, 0.04-0.06 wt % of nickel, 2-4 wt % of bismuth, and the balance being tin, based on the total weight of the solder alloy being 100 wt %.

### Claim 14 (depends on 10)

The solder according to claim 10, wherein the solder is a solder ball and the diameter of the solder ball is 0.05-1 mm.

### Claim 15 (depends on 1)

A method for producing solder, comprising:
mixing silver, copper, rhodium and tin according to the mass percentage of each component of the solder alloy of claim 1, and melting the mixture to obtain a melt; and
molding the melt to obtain the solder.

### Claim 16 (depends on 15)

The method according to claim 15, comprising the following steps when the solder alloy further contains 0.04-0.06 wt % of nickel, based on the total weight of the solder alloy being 100 wt %: mixing silver, copper, rhodium, tin and nickel, melting the mixture to obtain a melt; and
molding the melt to obtain the solder.

### Claim 17 (depends on 15)

The method according to claim 15, comprising the following steps when the solder alloy further contains 2-4 wt % of bismuth, based on the total weight of the solder alloy being 100 wt %: mixing silver, copper, rhodium, tin and bismuth, and melting the mixture to obtain a melt; and
molding the melt to obtain the solder.

### Claim 18 (depends on 15)

The method according to claim 15, comprising the following steps when the solder alloy contains 0.9-4.1 wt % of silver, 0.3-0.7 wt % of copper, 0.02-0.085 wt % of rhodium, 0.04-0.06 wt % of nickel, 2-4 wt % of bismuth, and the balance being tin, based on the total weight of the solder alloy being 100 wt %: mixing silver, copper, rhodium, tin, nickel and bismuth, and melting the mixture to obtain a melt; and
molding the melt to obtain the solder.
