# US 10,765,533 B2 · Surveying tibial trials for knee arthroplasty

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- Number: US 10,765,533 B2
- Document ID: US10765533B2
- Status: Granted
- Kind: B2
- Application number: 15/526,230
- Filed: 2015-12-11
- Published: 2017-11-16
- Granted: 2020-09-08
- Earliest claimed: 2014-12-11
- Assignees: Think Surgical, Inc.
- Applicants: Think Surgical, Inc.
- Inventors: Daniel Patrick Bonny; Joel Zuhars
- Web page: https://patentgrep.com/patent/US10765533B2

## CPC

- A61F 2/4684: {Trial or dummy prostheses}
- A61F 2/389: {Tibial components (A61F2/3868 takes precedence)}
- A61F 2002/30364: {Rotation about the common longitudinal axis}
- A61F 2002/30471: {connected by a hinged linkage mechanism, e.g. of the single-bar or multi-bar linkage type}
- A61F 2002/30476: {locked by an additional locking mechanism}
- A61F 2002/30507: {using a threaded locking member, e.g. a locking screw or a set screw}
- A61F 2002/30538: {for adjusting angular orientation}
- A61F 2002/30565: {having spring elements}
- A61F 2002/4668: {for measuring angles}
- A61F 2002/469: {electrical}
- A61F: FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS (dental prosthetics A61C)

## Abstract

A system and process for performing orthopedic surgery is provided that uses a tibial trial system in total knee arthroplasty for assessing optimal internal-external rotation and posterior tibial slope, and for measuring the rotation of a tibial trial throughout flexion-extension to determine and mark the best position for the final tibial component. The tibial trial system determines the internal-external location on a patient specific basis with improved component placement well within the present manual methods. One particular advantage to the tibial trial system is to assess the natural internal-external rotation that the tibial component will experience relative to the femoral component during flexion-extension as opposed to simply recording and balancing forces on a static tibial trial. The invention disclosed herein may also be adapted to be used with a computer assisted surgical device. Such surgical devices include active, semi-active, and haptic devices as well as articulating drill and saw systems.

## Claims

### Claim 1

A tibial trial system comprising:
a base component having an upper surface and a lower surface;
an articulating component having a superior surface and an inferior surface;
a rotary joint extending from the upper surface of the base;
at least one rotation sensor positioned on the upper surface, said rotary joint engaged with the inferior surface of said articulating component so that said articulating component can rotate relative to the base component; and
a lock to secure said articulating component in a desired internal-external rotation.

### Claim 2 (depends on 1)

The tibial system of claim 1 wherein said rotary joint connects said articulating component and said base component at their geometric centers.

### Claim 3 (depends on 1)

The tibial system of claim 1 wherein said rotary joint is rigidly fixed to the base component and to said articulating component to induce rotation on said rotary joint.

### Claim 4 (depends on 1)

The tibial system of claim 1 further comprising a plurality of articulating components that vary from one another in at least one parameter of size, shape, slope so as to assess a final tibial component size, flexion-extension gap, or ligament balancing.

### Claim 5 (depends on 1)

The tibial system of claim 1 wherein said at least one rotational sensor comprises at least one of: a potentiometer, Hall Effect sensor, encoder, rotary variable differential transformer, or a resolver.

### Claim 6 (depends on 1)

The tibial system of claim 1 further comprising at least one processor to process a set of rotational data supplied from said at least one rotational sensor.

### Claim 7 (depends on 1)

The tibial system of claim 1 further comprising at least one memory storage unit to store the rotational data supplied from said at least one rotational sensor.

### Claim 8 (depends on 1)

The tibial system of claim 1 wherein said at least one rotation sensor provides rotational data to a display incorporated on said articulating component or on said base component.

### Claim 9

A tibial trial system comprising:
a base component having an upper surface and a lower surface;
an articulating component having a superior surface and an inferior surface;
a rotary joint extending from the upper surface of the base;
at least one rotation sensor positioned on the upper surface, said rotary joint engaged with the inferior surface of said articulating component so that said articulating component can rotate relative to the base component; and
an aperture on at least one of said superior surface or a front face of said articulating component and a corresponding groove on said base component, said groove having a semi-circular or circular design to correspond with a rotation of said aperture as said articulating component rotates relative to said base component.

### Claim 10 (depends on 1)

The tibial trial system of claim 1 wherein said base component further comprises at least one anchoring mechanism to attach said base component to a tibial plateau of a patient's tibia bone.

### Claim 11 (depends on 10)

The tibial trial system of claim 10 wherein said at least one anchoring mechanism has two protrusions from said lower surface that can fit into two complimentary holes made on the tibial plateau of the tibia bone of the patient.

### Claim 12 (depends on 1)

The tibial system of claim 1 wherein said at least one rotational sensor provides a set of data via a wired or a wireless connection to an external device.

### Claim 13 (depends on 12)

The tibial system of claim 12 wherein said external device comprises at least one of: a computer, a monitor, a computer assisted surgical device, an optical tracking system, a smart phone, a heads up display (HUD) unit, wearable display glasses and headgear, or any combination thereof.

### Claim 14 (depends on 12)

The tibial system of claim 12 wherein said wireless connection comprises at least one of Bluetooth, Internet connection, radiofrequency, electromagnetic, visible light, targeted visible light, or infrared.

### Claim 15 (depends on 14)

The tibial system of claim 14 wherein if said data is transmitted using visible light then said tibial system employs one or more active light emitting diodes (LEDs).

### Claim 16

A tibial trial system comprising:
a base component having an upper surface and a lower surface;
an articulating component having a superior surface and an inferior surface;
a rotary joint extending from the upper surface of the base;
at least one rotation sensor positioned on the upper surface, said rotary joint engaged with the inferior surface of said articulating component so that said articulating component can rotate relative to the base component; and
a rotary joint that allows for incremental changes in the amount of tibial posterior slope between said base component and said articulating component.

### Claim 17 (depends on 16)

The tibial system of claim 16 wherein said rotary joint further comprises at least one of: worm gears, hinges, screws, actuators, springs, bearings, ratchets, or step motors; and wherein the slope of said rotary joint is controlled by manually or electrically via an adjustment knob.

### Claim 18

A method of using a tibial trial system comprising a base component having an upper surface and a lower surface; an articulating component having a superior surface and an inferior surface; a rotary joint extending from the upper surface of the base; and at least one rotation sensor positioned on the upper surface, said rotary joint engaged with the inferior surface of said articulating component so that said articulating component can rotate relative to the base component, said method comprising:
using a set of position marks generated by a computer assisted device to determine a placement position for said tibial trial system in a patient's knee joint;
inserting said tibial trial system in the determined placement position;
registering a rotational position of said articulating component to said base component;
articulating the knee joint through flexion-extension, where said articulating component rotates with a femoral component and a series of measurements are made by the computer assisted device, where the computer assisted device records and determines an optimum internal-external rotation relative to said base component; and
removing said tibial trial component to allow the computer assisted device to mill a keel hole or mark a position for the keel hole for a final tibial component placement in the determined optimum internal-external orientation.
