Back to results
US 10,753,101 B1Granted
Artificial lightweight stone
AssigneeBaton Corporation
InventorTom Scanlan
Life of this patent
Estimating the term…
Abstract
A stone arrangement for a corner is provided which includes two stones for positioning at the corner, wherein one of the stones is provided with a curved corner and the second stone is provided with a sharp corner and wherein the stones have matching contours at a location where they abut so that the stones have improved aesthetic appearance. Further, the stones are formed to provide consistent dimensions when arranged at a corner so that stones extending further from the corner maintain intended dimensional tolerances.
Claims20
An artificial lightweight stone corner assembly, comprising:
- a first lightweight molded stone having at least one first visible face which has a natural stone appearance and a first abutting corner end;
- a second lightweight molded stone having at least one second visible face which has a natural stone appearance and a second abutting corner end;
- said first and second abutting corner ends having substantially matching contours along respective abutting edges and one of said first or second opposing corner ends being a transition corner, said substantially matching contours defined by varying depth along a vertical dimensions of said first and second lightweight molded stones;
- said transition corner having an outwardly facing surface and defined by said first visible face or said second visible face, wherein said transition corner is one of rounded, chamfered, or beveled, said transition corner having one of said abutting edges at said corresponding first or second abutting end, and wherein said transition corner transitions from one of said first visible face or said second visible face, to said abutting end of said corresponding abutting edge at an end of a flat rear surface of said first or second lightweight molded stone;
- one of the first and second lightweight stones being asymmetrical due to said transition corner of the first or second visible face;
- said first and second lightweight molded stones abutting one another at said first and second abutting corner ends, said natural stone appearance having said substantially matching contours at said edges where said first and second abutting corner ends meet and which reduces visibility of said abutting edges.
3 more elements
An artificial lightweight stone assembly, comprising:
- a first faux lightweight stone having a first visible face with a natural stone appearance, said first visible face having a first corner end and a first abutting edge;
- a second faux lightweight stone having a second visible face with a natural stone appearance, said second face having a second corner end with substantially matching contour as said first corner end, wherein one of said first corner end and said second corner end is a transition corner;
- said transition corner having an outwardly facing surface defined by said second visible face and being one of curved, beveled, or chamfered and having said natural stone appearance between said second visible face and a second abutting edge at a flat rear surface of said second faux lightweight stone, said transition corner having said second abutting edge at said second corner end, and wherein said transition corner transitions from said second visible face to said edge at said second corner end;
- further wherein when said first corner end of said first faux stone abuts with said second corner end of said second faux stone, said substantially matching contours of said first and second corner ends are aligned at said first and second abutting edges;
- said second faux lightweight stone being asymmetrical due to said second visible face of said transition corner;
- said substantially matching contours having varying depth along a vertical dimensions at said first and second edges of respective of said first corner end and said second corner end of said first and second stones thereby reducing visibility of said edges.
3 more elements
A method of installing an artificial lightweight stone at a corner, comprising:
- providing a first artificial lightweight stone having a transition corner, said transition corner which is one of rounded, chamfered, or beveled from a flat rear surface and a first abutting edge to an outer visible surface having a contour, said first stone being asymmetrical in shape due to said transition corner, said transition corner having said abutting edge at an abutting end, and wherein said transition corner transitions from said outer visible surface to said first abutting edge at said abutting end;
- providing a second artificial lightweight stone having a corner end which matches said contour of said transition corner of said first artificial lightweight stone, each of said first and second artificial lightweight stones being on a first row;
- positioning said second artificial lightweight stone on one of two substrates at a substrate corner;
- positioning said first artificial lightweight stone on a second of said two substrates defining said substrate corner wherein said transition corner extends at least partially beyond said substrate corner and aligns with a second abutting edge of said second artificial lightweight stone;
- abutting said second artificial lightweight stone with said transition corner of said first artificial lightweight stone, wherein said first artificial lightweight stone and said second artificial lightweight stone have substantially matching contours of varying depth along a vertical dimensions at a seam between said first abutting edge of said transition corner and said second abutting edge of said corner end in order to reduce visibility at said seam;
- providing a third artificial lightweight stone and a fourth artificial lightweight stone in a second row, said third and fourth artificial lightweight stones oriented wherein said transition corner is positioned the other of said first and second substrates defining said substrate corner, opposite to said first and second artificial lightweight stones.
3 more elements
Dependencies are inferred from the claim text.