Delivering and metering grease to process valves

An apparatus, comprising:

• a first grease metering device to which grease is adapted to be delivered, the first grease metering device comprising either:
• a first grease cylinder, a first piston extending at least partially within the first grease cylinder, and a first actuator operably associated with the first piston;
• or
• a first casing, a first rotor extending at least partially within the first casing, and a second actuator operably associated with the first rotor;
• a control unit adapted to either:
• control the first actuator to stroke the first piston back and forth within the first grease cylinder so that a first amount of the delivered grease is metered to a first process valve;
• or
• control the second actuator to rotate the first rotor within the first casing so that the first amount of the delivered grease is metered to the first process valve;
• a grease container from which the grease is adapted to be transported to deliver the grease to the first grease metering device;
• and
• a grease measuring device adapted to measure a total amount of grease transported from the grease container;
• wherein the control unit is further adapted to compare the measured total amount to the metered first amount.

An apparatus, comprising:

• a first grease metering device to which grease is adapted to be delivered, the first grease metering device comprising either:
• a first grease cylinder, a first piston extending at least partially within the first grease cylinder, and a first actuator operably associated with the first piston;
• or
• a first casing, a first rotor extending at least partially within the first casing, and a second actuator operably associated with the first rotor;
• a second grease metering device to which grease is adapted to be delivered, the second grease metering device comprising either:
• a second grease cylinder, a second piston extending at least partially within the second grease cylinder, and a third actuator operably associated with the second piston;
• or
• a second casing, a second rotor extending at least partially within the second casing, and a fourth actuator operably associated with the second rotor;
• a control unit adapted to:
• either:
• control the first actuator to stroke the first piston back and forth within the first grease cylinder so that a first amount of the delivered grease is metered to a first process valve;
• or
• control the second actuator to rotate the first rotor within the first casing so that the first amount of the delivered grease is metered to the first process valve;
• and
• either:
• control the third actuator to stroke the second piston back and forth within the second grease cylinder so that a second amount of the delivered grease is metered to a second process valve;
• or
• control the fourth actuator to rotate the second rotor within the second casing so that the second amount of the delivered grease is metered to the second process valve;
• a grease container from which the grease is adapted to be transported to deliver the grease to the first and second grease metering devices;
• and
• a grease measuring device adapted to measure a total amount of grease transported from the grease container;
• wherein the control unit is further adapted to compare the measured total amount to the metered first and second amounts.

A method, comprising:

• delivering grease to a first grease metering device, the first grease metering device comprising:
• a first actuator;
• a first grease cylinder including a first inlet and a first outlet;
• a first check valve adapted to be in fluid communication with a grease container, the first check valve being operably associated with the first inlet;
• a second check valve adapted to be in fluid communication with a first process valve, the second check valve being operably associated with the first outlet and adapted to communicate grease from the first outlet and to prevent, or at least reduce, backflow of grease through the second check valve and into the first grease cylinder;
• and
• a first piston extending at least partially within the first grease cylinder, the first actuator being operably associated with the first piston;
• wherein delivering grease to the first grease metering device comprises communicating grease to the first inlet via the first check valve and preventing, or at least reducing, backflow of grease out of the first grease cylinder through the first check valve;
• delivering grease to a second grease metering device, the second grease metering device comprising:
• a second actuator;
• a second grease cylinder;
• a third check valve adapted to be in fluid communication with the grease container, the third check valve being operably associated with the second inlet;
• a fourth check valve adapted to be in fluid communication with a second process valve, the fourth check valve being operably associated with the second outlet and adapted to communicate grease from the second outlet and to prevent, or at least reduce, backflow of grease through the fourth check valve and into the second grease cylinder;
• and
• a second piston extending at least partially within the second grease cylinder, the second actuator being operably associated with the second piston;
• wherein delivering grease to the second grease metering device comprises communicating grease to the second inlet via the third check valve and preventing, or at least reducing, backflow of grease out of the second grease cylinder through the third check valve;
• and
• controlling, using a control unit:
• the first actuator to:
• stroke the first piston back and forth within the first grease cylinder so that a first amount of the grease delivered to the first grease metering device, via the first check valve and the first inlet, is metered to a first process valve, via the first outlet and the second check valve, but none of the grease delivered to the first grease metering device is metered to a second process valve;
• and
• the second actuator to:
• stroke the second piston back and forth within the second grease cylinder so that a second amount of the grease delivered to the second grease metering device, via the third check valve and the second inlet, is metered to the second process valve, via the second outlet and the fourth check valve, but none of the grease delivered to the second grease metering device is metered to the first process valve;
• wherein the first actuator comprises:
• a first power cylinder within which the first piston at least partially extends, the first piston including a first head portion slidably disposed in the first power cylinder and dividing the first power cylinder into first and second chambers, the first head portion having a first cross-sectional area, the first piston further including another portion adapted to contact the grease in the first grease cylinder and having a second cross-sectional area, the second cross-sectional area being less than the first cross-sectional area;
• and
• a first control valve operably associated with the first power cylinder;
• wherein controlling, using the control unit, the first actuator to stroke the first piston back and forth within the first grease cylinder comprises:
• communicating power fluid to the first chamber and, at the same time, communicating power fluid from the second chamber to stroke the first piston back within the first grease cylinder;
• communicating power fluid to the second chamber and, at the same time, communicating power fluid from the first chamber to stroke the first piston forth within the first grease cylinder;
• wherein the first actuator is:
• operably associated with the first piston but not with the second piston;
• wherein the second actuator comprises:
• a second power cylinder within which the second piston at least partially extends, the second piston including a second head portion slidably disposed in the second power cylinder and dividing the second power cylinder into third and fourth chambers, the second head portion having a third cross-sectional area, the second piston further including another portion adapted to contact the grease in the second grease cylinder and having a fourth cross-sectional area, the fourth cross-sectional area being less than the third cross-sectional area;
• and
• a second control valve operably associated with the second power cylinder;
• wherein controlling, using the control unit, the second actuator to stroke the second piston back and forth within the second grease cylinder comprises:
• communicating power fluid to the third chamber and, at the same time, communicating power fluid from the fourth chamber to stroke the second piston back within the second grease cylinder;
• and
• communicating power fluid to the fourth chamber and, at the same time, communicating power fluid from the third chamber to stroke the second piston forth within the second grease cylinder;
• and
• wherein the second actuator is:
• operably associated with the second piston but not with the first piston.

A method, comprising:

• delivering grease to a first grease metering device, the first grease metering device comprising either:
• a first grease cylinder, a first piston extending at least partially within the first grease cylinder, and a first actuator operably associated with the first piston;
• or
• a first casing, a first rotor extending at least partially within the first casing, and a second actuator operably associated with the first rotor;
• and
• controlling, using a control unit, either:
• the first actuator to stroke the first piston back and forth within the first grease cylinder so that a first amount of the delivered grease is metered to a first process valve;
• or
• the second actuator to rotate the first rotor within the first casing so that the first amount of the delivered grease is metered to the first process valve;
• wherein delivering the grease to the first grease metering device comprises transporting the grease from a grease container to the first grease metering device;
• and
• wherein the method further comprises:
• measuring, using a grease measuring device, a total amount of grease transported from the grease container;
• and
• comparing, using the control unit, the measured total amount to the metered first amount.

A method, comprising:

• delivering grease to a first grease metering device, the first grease metering device comprising either:
• a first grease cylinder, a first piston extending at least partially within the first grease cylinder, and a first actuator operably associated with the first piston;
• or
• a first casing, a first rotor extending at least partially within the first casing, and a second actuator operably associated with the first rotor;
• delivering grease to a second grease metering device, the second grease metering device comprising either:
• a second grease cylinder, a second piston extending at least partially within the second grease cylinder, and a third actuator operably associated with the second piston;
• or
• a second casing, a second rotor extending at least partially within the second casing, and a fourth actuator operably associated with the second rotor;
• and
• controlling, using a control unit:
• either:
• the first actuator to stroke the first piston back and forth within the first grease cylinder so that a first amount of the delivered grease is metered to a first process valve;
• or
• the second actuator to rotate the first rotor within the first casing so that the first amount of the delivered grease is metered to the first process valve;
• and
• either:
• the third actuator to stroke the second piston back and forth within the second grease cylinder so that a second amount of the delivered grease is metered to a second process valve;
• or
• the fourth actuator to rotate the second rotor within the second casing so that the second amount of the delivered grease is metered to the second process valve;
• wherein delivering the grease to the first grease metering device comprises transporting the grease from a grease container to the first grease metering device;
• wherein delivering the grease to the second grease metering device comprises transporting the grease from the grease container to the second grease metering device;
• and
• wherein the method further comprises:
• measuring, using a grease measuring device, a total amount of grease transported from the grease container;
• and
• comparing, using the control unit, the measured total amount to the metered first and second amounts.

A system, comprising:

• a plurality of metering modules adapted to deliver grease to a corresponding plurality of process valves, each of the metering modules comprising
• a grease metering device that includes:
• a grease cylinder including an inlet and an outlet,
• a first check valve adapted to be in fluid communication with a grease container, the first check valve being operably associated with the inlet and adapted to communicate grease to the inlet and to prevent, or at least reduce, backflow of grease out of the grease cylinder through the first check valve,
• a second check valve adapted to be in fluid communication with one or more of the process valves, the second check valve being operably associated with the outlet and adapted to communicate grease from the outlet and to prevent, or at least reduce, backflow of grease through the second check valve and into the grease cylinder,
• a piston extending at least partially within the grease cylinder, and
• an actuator operably associated with the piston;
• a delivery module comprising the grease container and a fluid transport device adapted to deliver grease from the grease container to respective ones of the grease metering modules via respective ones of the first check valves and respective ones of the inlets;
• and
• a control unit adapted to control:
• the actuators to stroke the pistons back and forth within the grease cylinders so that respective amounts of the grease delivered to respective ones of the grease metering devices are metered to respective ones of the process valves, via respective ones of the outlets and respective ones of the second check valves, but none of the grease delivered to the respective ones of the grease metering devices is metered to others of the process valves;
• wherein the plurality of metering modules comprises a first metering module and a second metering module;
• wherein the actuator of the first metering module comprises:
• a first power cylinder within which the piston of the first metering module at least partially extends, the piston of the first metering module including a first head portion slidably disposed in the first power cylinder and dividing the first power cylinder into first and second chambers, the first head portion having a first cross-sectional area, the first piston further including another portion adapted to contact the grease in the first grease cylinder and having a second cross-sectional area, the second cross-sectional area being less than the first cross-sectional area;
• and
• a first control valve operably associated with the first power cylinder and adapted to:
• stroke the piston of the first metering module back within the grease cylinder of the first metering module by communicating power fluid to the first chamber and, at the same time, communicating power fluid from the second chamber;
• and
• stroke the piston of the first metering module forth within the grease cylinder of the first metering module by communicating power fluid to the second chamber and, at the same time, communicating power fluid from the first chamber;
• wherein the second actuator of the first metering module is:
• operably associated with the piston of the first metering module but not with the piston of the second metering module;
• wherein the actuator of the second metering module comprises:
• a second power cylinder within which the piston of the second metering module at least partially extends, the piston of the second metering module including a second head portion slidably disposed in the second power cylinder and dividing the second power cylinder into third and fourth chambers, the second head portion having a third cross-sectional area, the second piston further including another portion adapted to contact the grease in the second grease cylinder and having a fourth cross-sectional area, the fourth cross-sectional area being less than the third cross-sectional area;
• and
• a second control valve operably associated with the second power cylinder and adapted to:
• stroke the piston of the second metering module back within the grease cylinder of the second metering module by communicating power fluid to the third chamber and, at the same time, communicating power fluid from the fourth chamber;
• and
• stroke the piston of the second metering module forth within the grease cylinder of the second metering module by communicating power fluid to the through chamber and, at the same time, communicating power fluid from the third chamber;
• and
• wherein the actuator of the second metering module is:
• operably associated with the piston of the second metering module but not with the piston of the first metering module.

A system, comprising:

• a plurality of metering modules adapted to deliver grease to a corresponding plurality of process valves, each of the metering modules comprising either:
• a first grease metering device that includes a grease cylinder, a piston extending at least partially within the grease cylinder, and a first actuator operably associated with the piston;
• or
• a second grease metering device that includes a casing, a rotor extending at least partially within the casing, and a second actuator operably associated with the rotor;
• a delivery module comprising a grease container and a fluid transport device adapted to deliver grease from the grease container to the respective grease metering modules;
• and
• a control unit adapted to control:
• the first actuator(s) to stroke the piston(s) back and forth within the grease cylinder(s) so that respective amounts of the delivered grease are metered to the process valves;
• and/or
• the second actuator(s) to rotate the rotor(s) within the casing(s) so that the respective amounts of the delivered grease are metered to the process valves;
• wherein the delivery module further comprises a grease measuring device adapted to measure a total amount of grease transported from the grease container;
• and
• wherein the control unit is further adapted to compare the measured total amount to the respective metered amounts.

An apparatus, comprising:

• a first grease metering device to which grease is adapted to be delivered, the first grease metering device comprising:
• a first actuator;
• a first grease cylinder including a first inlet and a first outlet;
• a first check valve adapted to be in fluid communication with a grease container, the first check valve being operably associated with the first inlet and adapted to communicate grease to the first inlet and to prevent, or at least reduce, backflow of grease out of the first grease cylinder through the first check valve;
• a second check valve adapted to be in fluid communication with a first process valve, the second check valve being operably associated with the first outlet and adapted to communicate grease from the first outlet and to prevent, or at least reduce, backflow of grease through the second check valve and into the first grease container;
• and
• a first piston extending at least partially within the first grease cylinder, the first actuator being operably associated with the first piston;
• and
• a second grease metering device to which grease is adapted to be delivered, the second grease metering device comprising:
• a second actuator;
• a second grease cylinder including a second inlet and a second outlet;
• a third check valve adapted to be in fluid communication with the grease container, the third check valve being operably associated with the second inlet and adapted to communicate grease to the second inlet and to prevent, or at least reduce, backflow of grease out of the second grease cylinder through the third check valve;
• a fourth check valve adapted to be in fluid communication with a second process valve, the fourth check valve being operably associated with the second outlet and adapted to communicate grease from the second outlet and the prevent, or at least reduce, backflow of grease through the fourth check valve and into the second grease cylinder;
• and
• a second piston extending at least partially within the second grease cylinder, the second actuator being operably associated with the second piston;
• wherein the first actuator is:
• operably associated with the first piston but not with the second piston;
• wherein the first actuator is actuable to:
• stroke the first piston back and forth within the first grease cylinder so that a first amount of the grease delivered to the first grease metering device, via the first check valve and the first inlet, is metered to the first process valve, via the first outlet and the second check valve, but none of the grease delivered to the first grease metering device is metered to the second process valve;
• wherein the first actuator comprises:
• a first power cylinder within which the first piston at least partially extends, the first piston including a first head portion slidably disposed in the first power cylinder and dividing the first power cylinder into first and second chambers, the first head portion having a first cross-sectional area, the first piston further including another portion adapted to contact the grease in the first grease cylinder and having a second cross-sectional area, the second cross-sectional area being less than the first cross-sectional area;
• and
• a first control valve operably associated with the first power cylinder and adapted to:
• stroke the first piston back within the first grease cylinder by communicating power fluid to the first chamber and, at the same time, communicating power fluid from the second chamber;
• and
• stroke the first piston forth within the first grease cylinder by communicating power fluid to the second chamber and, at the same time, communicating power fluid from the first chamber;
• wherein the second actuator is:
• operably associated with the second piston but not with the first piston;
• wherein the second actuator is actuable to:
• stroke the second piston back and forth within the second grease cylinder so that a second amount of the grease delivered to the second grease metering device, via the third check valve and the second inlet, is metered to the second process valve, via the second outlet and the fourth check valve, but none of the grease delivered to the second grease metering device is metered to the first process valve;
• and
• wherein the second actuator comprises:
• a second power cylinder within which the second piston at least partially extends, the second piston including a second head portion slidably disposed in the second power cylinder and dividing the second power cylinder into third and fourth chambers, the second head portion having a third cross-sectional area, the second piston further including another portion adapted to contact the grease in the second grease cylinder and having a fourth cross-sectional area, the fourth cross-sectional area being less than the third cross-sectional area;
• and
• a second control valve operably associated with the second power cylinder and adapted to:
• stroke the second piston back within the second grease cylinder by communicating power fluid to the third chamber and, at the same time, communicating power fluid from the fourth chamber;
• and
• stroke the second piston forth within the second grease cylinder by communicating power fluid to the fourth chamber and, at the same time, communicating power fluid from the third chamber.

An apparatus, comprising:

• a first grease metering device to which grease is adapted to be delivered, the first grease metering device comprising:
• a first actuator;
• a first grease cylinder including a first inlet and a first outlet;
• a first check valve adapted to be in fluid communication with a grease container, the first check valve being operably associated with the first inlet and adapted to communicate grease to the first inlet and to prevent, or at least reduce, backflow of grease out of the first grease cylinder through the first check valve;
• a second check valve adapted to be in fluid communication with a first process valve, the second check valve being operably associated with the first outlet and adapted to communicate grease from the first outlet and to prevent, or at least reduce, backflow of grease through the second check valve and into the first grease container;
• and
• a first piston extending at least partially within the first grease cylinder, the first actuator being operably associated with the first piston;
• and
• a second grease metering device to which grease is adapted to be delivered, the second grease metering device comprising:
• a second actuator;
• a second grease cylinder including a second inlet and a second outlet;
• a third check valve adapted to be in fluid communication with the grease container, the third check valve being operably associated with the second inlet and adapted to communicate grease to the second inlet and to prevent, or at least reduce, backflow of grease out of the second grease cylinder through the third check valve;
• a fourth check valve adapted to be in fluid communication with a second process valve, the fourth check valve being operably associated with the second outlet and adapted to communicate grease from the second outlet and the prevent, or at least reduce, backflow of grease through the fourth check valve and into the second grease cylinder;
• and
• a second piston extending at least partially within the second grease cylinder, the second actuator being operably associated with the second piston;
• wherein the first actuator is actuable to:
• stroke the first piston back and forth within the first grease cylinder so that a first amount of the grease delivered to the first grease metering device, via the first check valve and the first inlet, is metered to the first process valve, via the first outlet and the second check valve, but none of the grease delivered to the first grease metering device is delivered to the second process valve;
• wherein the first actuator comprises:
• a first power cylinder within which the first piston at least partially extends, the first piston including a first head portion slidably disposed in the first power cylinder and dividing the first power cylinder into first and second chambers, the first head portion having a first cross-sectional area, the first piston further including another portion adapted to contact the grease in the first grease cylinder and having a second cross-sectional area, the second cross-sectional area being less than the first cross-sectional area;
• and
• a first control valve operably associated with the first power cylinder and adapted to:
• stroke the first piston back within the first grease cylinder by communicating power fluid to the first chamber and, at the same time, communicating power fluid from the second chamber;
• and
• stroke the first piston forth within the first grease cylinder by communicating power fluid to the second chamber and, at the same time, communicating power fluid from the first chamber;
• wherein the first grease metering device further comprises a first cycle counter adapted to:
• count the strokes of the first piston;
• wherein the second actuator is actuable to:
• stroke the second piston back and forth within the second grease cylinder so that a second amount of the delivered grease delivered to the second grease metering device, via the third check valve and the second inlet, is metered to the second process valve, via the second outlet and the fourth check valve, but none of the grease delivered to the second grease metering device is delivered to the first process valve;
• wherein the second actuator comprises:
• a second power cylinder within which the second piston at least partially extends, the second piston including a second head portion slidably disposed in the second power cylinder and dividing the second power cylinder into third and fourth chambers, the second head portion having a third cross-sectional area, the second piston further including another portion adapted to contact the grease in the second grease cylinder and having a fourth cross-sectional area, the fourth cross-sectional area being less than the third cross-sectional area;
• and
• a second control valve operably associated with the second power cylinder and adapted to:
• stroke the second piston back within the second grease cylinder by communicating power fluid to the third chamber and, at the same time, communicating power fluid from the fourth chamber;
• and
• stroke the second piston forth within the second grease cylinder by communicating power fluid to the fourth chamber and, at the same time, communicating power fluid from the third chamber;
• and
• wherein the second grease metering device further comprises a second cycle counter adapted to:
• count the strokes of the second piston.