Solid-state laminate electrode assemblies and methods of making
AssigneePolyPlus Battery Company
InventorsSteven J. Visco, Vitaliy Nimon, Ian Wogan, Yevgeniy S. Nimon, Lutgard C. De Jonghe, Bruce D. Katz
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Abstract
Solid-state laminate electrode assemblies and various methods for making the solid-state laminate electrode assemblies involve a lithium metal layer reactively bonded to a lithium ion conducting sulfide glass layer. During manufacture, highly reactive surfaces of the lithium metal layer and the lithium ion conducting sulfide glass layer are maintained in its substantially unpassivated state until they have been reactively bonded.
Claims16
A method for making a solid-state laminate electrode assembly, the method comprising the steps of
- i) providing a lithium metal laminate structure, the lithium metal laminate structure comprising:
- a. a lithium metal layer having a first major surface that is substantially unpassivated;
- and
- b. a first liquid phase inert protective material layer that removably covers the lithium metal layer first major surface, the first inert protective material layer in direct contact with the lithium metal layer first major surface;
- ii) providing an inorganic solid electrolyte laminate structure, the electrolyte laminate structure comprising:
- a. an inorganic lithium ion conducting sulfide glass layer having a first major surface and an opposing second major surface;
- and
- b. a second liquid phase inert protective material layer that removably covers the sulfide glass layer first major surface, the second inert protective material layer in direct contact with the sulfide glass layer;
- iii) removing the first inert protective material layer from the lithium metal layer first major surface;
- iv) removing the second inert protective material layer from the sulfide glass layer first major surface;
- v) reactively bonding the sulfide glass layer with the lithium metal layer via their first major surfaces;
- and
- wherein the reactive bond provides an interface between the sulfide glass layer and the lithium metal layer defined by a continuous solid electrolyte interphase.
A method of making a lithium metal layer having a substantially unpassivated first major surface, wherein the method includes extruding lithium metal and substantially immediately covering freshly formed lithium metal surfaces formed by the extrusion with a liquid phase protective fluid, wherein the method includes extruding the lithium metal directly into the liquid phase of protective fluid.
Dependencies are inferred from the claim text.