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US 10,703,636 B2Granted
Composite polycrystal and method for manufacturing the same
AssigneeSumitomo Electric Industries, Ltd.
InventorsYuh Ishida, Takeshi Sato, Hitoshi Sumiya
Life of this patent
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Abstract
A composite polycrystal includes: a polycrystalline diamond phase including a plurality of diamond particles; and non-diamond phases composed of non-diamond carbon. The non-diamond phases are distributed in the polycrystalline diamond phase. An average value of projected area equivalent circle diameters of the non-diamond phases is not more than 1000 nm.
Claims5
A composite polycrystal comprising:
- a polycrystalline diamond phase including a plurality of diamond particles;
- and
- non-diamond phases composed of non-diamond carbon,
- the non-diamond phases being distributed in the polycrystalline diamond phase,
- an average value of projected area equivalent circle diameters of the non-diamond phases being not more than 100 nm,
- wherein the composite polycrystal is a sintered material.
3 more elements
A composite polycrystal comprising:
- a polycrystalline diamond phase including a plurality of diamond particles;
- and
- non-diamond phases composed of non-diamond carbon,
- the non-diamond phases being distributed in the polycrystalline diamond phase,
- an average value of projected area equivalent circle diameters of the non-diamond phases being not more than 1000 nm,
- an average value of projected area equivalent circle diameters of the diamond particles being not more than 100 nm,
- a Knoop hardness of the composite polycrystal being not less than 50 GPa,
- wherein the composite polycrystal is a sintered material.
5 more elements
A composite polycrystal comprising:
- a polycrystalline diamond phase including a plurality of diamond particles;
- and
- non-diamond phases composed of non-diamond carbon,
- the non-diamond phases being distributed in the polycrystalline diamond phase,
- an average value of projected area equivalent circle diameters of the non-diamond phases being not more than 1000 nm,
- wherein the composite polycrystal is a sintered material, and
- wherein the composite polycrystal is manufactured under a condition satisfying all of following equations (I) to (IV):
- P≤0.0067T+1 (I);
- P≥0.0035T−0.3462 (II);
- 0≤T≤2700 (III);
- and
- 0≤P≤13 (IV)
- where P [GPa] represents a sintering pressure and T [° C.] represents a sintering temperature,
- the sintering pressure being not less than 9 GPa and not more than 13 GPa, and
- the sintering temperature being not lower than 1800° C. and not higher than 2700° C.
12 more elements
Dependencies are inferred from the claim text.