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US 10,689,475 B2Granted
Method for synthesizing polyaryletherketones
AssigneeArkema France
InventorsGuillaume Le, Julien Jouanneau, Jérome Amstutz
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Abstract
The invention relates to polyaryl ether ketones with low contents of residual materials, whether they are residual monomers or solvents of the synthetic process.
Claims12
A polyaryl ether ketone with a residual solvent content of less than 100 ppm and a residual aromatic ether content of less than 1%, wherein the residual solvent has a water solubility of less than 0.05% at 25° C., wherein the polyaryl ether ketone is free from any residual alcohol.
A polyaryl ether ketone obtained by a process which comprises the following consecutive steps:
- a) placing one or more aromatic acid chlorides and one or more aromatic ethers in contact with a Lewis acid in a solvent which has a water solubility of less than 0.05% at 25° C. at a temperature of between −5 and +25° C., with stirring;
- b) carrying out a polymerization of the aromatic acid chlorides and aromatic ethers and completing the polymerization at a temperature of between 50 and 120° C. to provide a reaction mixture which includes a polyaryl ether ketone;
- c) placing the reaction mixture in contact with water in the absence of alcohol with stirring in the optional presence of acid to extract the Lewis acid, forming a mixture of polyaryl ether ketone and liquid effluents;
- d) separating the polyaryl ether ketone from the liquid effluents;
- e) performing azeotropic distillation on the polyaryl ether ketone so as to eliminate residual solvent;
- f) washing the polyaryl ether ketone;
- and
- g) drying the polyaryl ether ketone at a temperature above Tg+20° C.;
- wherein the polyaryl ether ketone has a residual solvent content of less than 100 ppm and a residual aromatic ether content of less than 1%.
6 more elements
Dependencies are inferred from the claim text.