Apparatus, system, and method for inspecting parts
AssigneeThe Boeing Company
InventorMorteza Safai
Life of this patent
Estimating the term…
Abstract
Disclosed herein is an apparatus for inspecting structural integrity of a part. The apparatus includes a body and at least one sensor. The body is movable relative to the part. The at least one sensor is coupled to the body and includes a plurality of nanotubes configured to generate electrical signals when acted upon by an acoustic shockwave propagating through the part. The electrical signals are proportional to an intensity of the acoustic shockwave.
Claims19
An apparatus for inspecting structural integrity of a part, comprising:
- a body, movable relative to the part;
- and
- at least one sensor, coupled to and co-movable with the body and comprising a plurality of nanotubes configured to generate electrical signals when acted upon by an acoustic shockwave propagating through the part, the electrical signals being proportional to an intensity of the acoustic shockwave;
- wherein:
- the plurality of nanotubes is configured to generate electrical signals when acted upon by the acoustic shockwave as the body moves relative to the part, and
- the generated electrical signals enable detection of pre-existing structural abnormalities in the part that existed prior to a causation of the acoustic shockwave propagating through the part;
- wherein:
- the at least one sensor further comprises a flexible substrate and an array of microphones on the flexible substrate;
- at least one microphone in the array of microphones comprises the plurality of nanotubes;
- and
- the plurality of nanotubes extend perpendicular to the flexible substrate.
A system for inspecting structural integrity of a part, comprising:
- a vibration initiator configured to impart an acoustic shockwave to a part;
- an acoustic detector configured to detect the acoustic shockwave as the acoustic shockwave propagates through the part,
- wherein:
- the acoustic detector comprises a body and a plurality of nanotubes co-movably coupled to the body and configured to generate electrical signals when acted upon by the acoustic shockwave, and
- the body and the plurality of nanotubes of the acoustic detector are movable across a surface of the part as the plurality of nanotubes generates the electrical signal;
- the generated electrical signals enable detection of pre-existing structural abnormalities in the part that existed prior to a causation of the acoustic shockwave propagating through the part;
- and
- a reporting unit configured to determine structural integrity of the part in response to the electrical signals detect, utilizing the generated electrical signals, pre-existing structural abnormalities in the part that existed prior to a causation of the acoustic shockwave propagating through the part;
- wherein:
- the at least one detector further comprises a flexible substrate and an array of microphones on the flexible substrate;
- at least one microphone in the array of microphones comprises the plurality of nanotubes;
- and
- the plurality of nanotubes extend perpendicular to the flexible substrate.
A method of inspecting structural integrity of a part, comprising:
- propagating an acoustic shockwave through the part;
- moving a body, to which a plurality of nanotubes is co-movably coupled, across a surface of the part, wherein the body comprises at least one sensor comprising a flexible substrate and an array of microphones on the flexible substrate;
- at least one microphone in the array of microphones comprises the plurality of nanotubes;
- and
- the plurality of nanotubes extend perpendicular to the flexible substrate;
- while the body and the plurality of nanotubes are moved across the surface of the part:
- vibrating the plurality of nanotubes in response to the acoustic shockwave, wherein an intensity of vibration of the plurality of nanotubes is proportional to an intensity of the acoustic shockwave;
- and
- generating electrical signals in response to vibration of the plurality of nanotubes, wherein the electrical signals are proportional to the intensity of vibration of the plurality of nanotubes;
- and
- utilizing the generated electrical signals to detect pre-existing structural abnormalities in the part that existed prior to a causation of the acoustic shockwave propagating through the part.
Dependencies are inferred from the claim text.